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Z2DB10VC1-4X/200

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  • Z2DB10VC1-4X/200

  • Rexroth

  • R900435042

  • 4/3-, 4/2- or 3/2-way version

  • Porting pattern according to ISO 4401-05-04-0-05

  • High-power solenoid, optionally rotatable by 90°

  • Electric connection as single or central connection

  • Use optionally with PWM connector (fast switching amplifier, energy reduction)

  • Optional auxiliary operating device

  • CE conformity according to the Low-Voltage Directive 2006/95/EC for electrical voltages >50 VAC or > 75VDC

  • Solenoid coil with UR approval UL 429

  • Approval according to CSA C22.2 no. 139-10, optional



The directional valve type WE is a solenoid-actuated directional spool valve that can be used as electro-magnetic component. It controls the start, stop and direction of a flow.

The directional valve basically consists of housing (1), one or two electronic solenoids (2), control spool (3), and the return springs (4).

In the de-energized condition, the control spool (3) is held in the central position or in the initial position by the return springs (4) (except for version "O").

If the wet-pin electronic solenoid (2) is energized, the control spool (3) moves out of its rest position into the required end position. In this way, the required direction of flow according to the selected symbol is released.

After the electronic solenoid (2) has been switched off, the control spool (3) is pushed back into its central position or into its initial position (except for valves with "OF" detent and valves without type "O" spring).

A manual override (6) allows for the manual switching of the valve without solenoid energization.

To ensure proper functioning, make sure that the pressure chamber of the solenoid is filled with oil.

 

For more functions, refer to the functional description.

Type .WE 10 E…

Throttle insert "B.."

Using a throttle insert (7) in channels P, A, B or T, the flow resistance at the valve can be increased. Its use is required when, due to prevailing operating conditions, flows occur during the switching processes, which exceed the performance limit of the valve.

Without spring return “O” (only possible with symbols A, C and D)

This version is a directional valve with 2 spool positions and 2 electronic solenoids without detent. The valve without spring return at the control spool (3) does not have a defined basic position in the de-energized condition.

Without spring return with detent “OF” (only possible with symbols A, C and D)

This version is a directional valve with 2 spool positions and 2 electronic solenoids with detent. The detents are used to lock the control spool (3) in the relevant spool position. During operation, continuous application of current to the electronic solenoid can thus be omitted which contributes to energy-efficient operation.

Notice!

Pressure peaks in the tank line to two or several valves can result in unwanted movements of the control spool in the case of valves with detent! We therefore recommend that separate return lines be provided or a check valve installed in the tank line.

Type .WE 10 ../OF…



01

02

03

04

05

06

07

08

09


10

11

12

13

14

15

16

17

18

19

20

21

22

DB








5X

/













*

01

Pressure relief valve

DB

02

Without directional valve

no code

03

Pilot-operated valve (complete)

no code

Pilot control valve without main spool insert (do not enter any size)

C

Pilot control valve with main spool insert (enter size 10 or 30)

C

Pilot control valve without main spool insert for subplate mounting (do not enter any size)

1)

04

Size 10

Subplate mounting "no code"

10

Threaded connection "G"

10 (G1/2)

Size 16

Threaded connection "G"

15 (G3/4)

Size 25

Subplate mounting "no code"

20

Threaded connection "G"

20 (G1)

Threaded connection "G"

25 (G1 1/4)

Size 32

Subplate mounting "no code"

30

Threaded connection "G"

30 (G1 1/2)

05

Without directional valve

no code

Type of connection

06

Subplate mounting or cartridge valve

no code

For threaded connection

G

Adjustment type for pressure adjustment

07

Rotary knob (not for version "C" and "T")

1

Sleeve with hexagon and protective cap

2

Lockable rotary knob with scale

2)

Rotary knob with scale

7

08

Main spool Ø24 mm (all sizes)

Main spool Ø28 mm (only for NG32)

N

09

Component series 50 … 59 (50 … 59: unchanged installation and connection dimensions)

5X

10

Set pressure up to 50 bar

50

Set pressure up to 100 bar

100

Set pressure up to 200 bar

200

Set pressure up to 315 bar

315

Set pressure up to 350 bar

350

Pilot oil flow

11

External pilot oil supply, internal pilot oil return

X 3)

Internal pilot oil supply, external pilot oil return

Y

Pilot oil supply and pilot oil return external

XY 3)

12

Standard version

no code

Valve for minimum cracking pressure (not for versions "without main spool insert" and not suitable for mutual relief)

4)

13

Without switching shock damping

no code

14

Without directional valve

no code

15

Without directional valve

no code

16

Without manual override

no code

Electrical connection

17

Without directional valve

no code

18

Without directional valve

no code

Corrosion resistance

19

None

no code

Improved corrosion protection (240 h salt spray test according to EN ISO 9227)

J3 5)

Seal material

20

NBR seals

no code

FKM seals

V

Observe compatibility of seals with hydraulic fluid used. (Other seals upon request)

Equipment Directive

21

Without type-examination procedure

no code

Type-examination tested safety valve according to Pressure Equipment Directive 2014/68/EU

E

22

Further details in the plain text

*

1) DBT corresponds to DBC, however with closed central bore
2) H-Key with material no. R900008158 is included in the scope of delivery.
3) Not with version "DBC"
4) Only possible up to pressure rating 315 bar
5) Only version "2", however without protective cap

Type-examination tested safety valves type DB…E

(Component series 5X according to Pressure Equipment Directive 2014/68/EU)

NG

Type designation

Component marking

Maximum flow qVmaxin l/min with pilot oil return

Set response overpressure p in bar

external "Y"

internal "–"

10

TÜV.SV.▢ – 851.12.F.G.p

170

230

230

230

130

200

200

200

30 ... 60

61 ... 110

111 ... 210

211 ... 350

25

TÜV.SV.▢ – 852.22.F.G.p

250

270

420

450

180

210

320

400

30 ... 60

61 ... 110

111 ... 210

211 ... 350

32

TÜV.SV.▢ – 853.32.F.G.p

600

600

650

700

225

340

540

580

30 ... 60

61 ... 110

111 ... 210

211 ... 350

1

For subplate mounting

no code

For threaded connection

G

Adjustment type for pressure adjustment

2

Hand wheel (pressure adjustment sealed, unloading or setting of a lower response pressure possible!)

1

With sealed protective cap (no adjustment/unloading possible)

2

Pressure

3

To be entered by the customer, e.g. pressure adjustment ≥ 30 bar and possible in 5 bar steps.

e.g. 150

Pilot oil flow

4

Pilot oil supply internal, pilot oil return internal

no code

Pilot oil supply internal, pilot oil return external (Recommendation)

1)

5

NBR seals

no code

FKM seals

V

Value entered at the factory

1) Pilot oil supply external "X" not possible



general

Size

10162532


DB.. 15DB.. 20DB.. 25

Weight

Subplate mounting

DBW...

kg

4.05-4.95-5.85

DBWC...

kg

2.65

DBWC 10 or 30 ...

kg

2.95

Threaded connection

DBW...G

kg

6.756.656.556.456.25

Installation position

any

Ambient temperature range

NBR seals


°C

-30 … +50

FKM seals


°C

-15 … +50

Minimum stability of the housing materials

with subplate mounting and version "DBWC"


Housing materials are to be selected so that there is sufficient safety for all imaginable operating conditions (e.g. with regard to pressure resistance, thread stripping strengths and tightening torques).

hydraulic

Size

1016252532

Maximum operating pressure

Port P

bar

350

Port X

bar

350

Port T

bar

315

Maximum counter pressure

Port Y (DC solenoid)

bar

210

Port Y (AC solenoid)

bar

160

Port T (DC solenoid)

bar

210

Port T (AC solenoid)

bar

160

Minimum set pressure

flow-dependent, see "characteristic curves"

Maximum set pressure

bar

50
100
200
315
350

Maximum flow

Subplate mounting

l/min

250-500-650

Threaded connection

l/min

250500650

Hydraulic fluid

see table

Hydraulic fluid temperature range

NBR seals

°C

-30 … +80

FKM seals

°C

-15 … +80

Viscosity range

mm²/s

10 … 800

Maximum admissible degree of contamination of the hydraulic fluid 1)

Class 20/18/15 according to ISO 4406 (c)
1)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Notes:

  • Tank preloading adds to the minimum set pressure (ports T and Y)

  • Technical data for directional seat valve see data sheet 22058, for directional spool valve data sheet 23178.

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Data sheet

Mineral oils

HL, HLP

NBR, FKM

DIN 51524

90220

Bio-degradable

1)

Insoluble in water

HETG

FKM

ISO 15380

90221

HEES

FKM

Soluble in water

HEPG

FKM

ISO 15380

Flame-resistant

Water-free

HFDU (glycol base)

FKM

ISO 12922

90222

HFDU (ester base)

1)

FKM

Important information on hydraulic fluids:

  • For further information and data on the use of other hydraulic fluids, please refer to the data sheets above or contact us.

  • There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).

  • The ignition temperature of the hydraulic fluid used must be 50 K higher than the maximum solenoid surface temperature.

  • Flame-resistant – containing water:

  • Maximum operating pressure 210 bar

  • Life cycle as compared to operation with mineral oil HL, HLP 30 … 100 %

  • Maximum hydraulic fluid temperature 60 °C

  • Bio-degradable and flame-resistant: If this hydraulic fluid is used, small amounts of dissolved zinc may get into the hydraulic system.

1)Not recommended for corrosion-protected version “J3”

Deviating technical data: Type-examination tested safety valves type DBW…E

(Component series 5X according to Pressure Equipment Directive 2014/68/EU)

hydraulic

Version


Pilot oil flow "no code"Pilot oil flow "Y"

Maximum counter pressure

Port Y

bar

-0

Port T

bar

See characteristic curves and explanatory notes for maximum counter pressurePT < 15

Maximum flow


See ordering code, safety instructions and characteristic curves "Type-examination tested safety valve"

Hydraulic fluid


Mineral oil (HL, HLP) according to DIN 51524 and DIN 51524-1

Hydraulic fluid temperature range

°C

-10 … +60

Viscosity range

mm²/s

12 … 230

(For applications outside these values, please consult us!)



(measured with HLP46, ϑOil = 40 ±5 °C)

Δp-qV characteristic curves

Symbol

Direction of flow

P –A

P – B

A – T

B – T

A; B

6

6

A73, B73

23

23

C

1

2

5

7

D

2

2

5

7

D73

25

26

26

27

E

17

16

19

21

E67

4

4

11

24

E73

17

18

21

21

F

2

3

22

23

G

4

4

24

24

G73

18

18

24

24

H

14

14

20

21

H73

14

14

6

9

J

3

3

9

11

J73

22

21

23

24

L

3

3

9

9

L73

22

10

11

24

M

14

14

6

8

P

17

14

20

23

Q

16

17

4

8

R

18

21

18

24

R73

24

24

23

24

T

18

4

10

24

U

3

3

6

11

U10

upon request

U73

22

22

23

24

V

17

17

18

20

W

upon request

X7

upon request

X34

upon request

Y

17

16

18

21

Y11

3

2

4

9

Y73

26

26

26

28

Central position:

Symbol

Direction of flow

P – A

P – B

B – T

A – T

P – T

H

12

12

13

13

15

Performance limits

(measured with HLP46, ϑOil = 40 ±5 °C)

 

Notice:

The specified performance limits are valid for use with two directions of flow (e. g. from P to A and simultaneous return flow from B to T).

Due to the flow forces acting within the valves, the admissible performance limit may be considerably lower with only one direction of flow (e. g. from P to A while port B is blocked)!

In such use cases, please consult us!

The performance limit was determined when the solenoids were at operating temperature, at 10 % undervoltage and without tank preloading.

Spring side

Characteristic curve

Symbol

1

L

2

A

3

B

4

Y

5

E73, Q

6

F

7

G73

8

M; V

9

P

10

A73

11

H73

Solenoid side

Characteristic curve

Symbol

1

L

12

A/O

13

J

14

H

15

D73

16

B73

17

Y11

18

C; D; E73

19

E67

20

G

Performance limits

(measured with HLP46, ϑOil = 40 ±5 °C)

 

Notice:

The specified performance limits are valid for use with two directions of flow (e. g. from P to A and simultaneous return flow from B to T).

Due to the flow forces acting within the valves, the admissible performance limit may be considerably lower with only one direction of flow (e. g. from P to A while port B is blocked)!

In such use cases, please consult us!

The performance limit was determined when the solenoids were at operating temperature, at 10 % undervoltage and without tank preloading.

Solenoid side

Characteristic curve

Symbol

21

A; B

22

G73

23

F; L73

24

E

25

C/O; D/O

26

J73

27

U

Solenoid side

On solenoid side

Characteristic curve

Symbol

28

Q

29

V

30

P

31

R

32

R73

33

T

34

U73

35

Y73



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