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PLC functionality according to IEC 61131-3
BEST IN CLASS hydraulic controllers
Bus connection (slave)/Service interface (TCP/IP) switchable by parameters (Sercos, EtherNet IP, PROFINET RT, EtherCAT, PROFIBUS, Powerlink)
Measurement system of hydraulic axes:
- incremental or absolute (SSI, Endat2.2)
- analog ± 10 V and 4 to 20 mA
CE mark according to EMC Directive 2004/108/EC
PLC functionality according to IEC 61131-3
BEST IN CLASS hydraulic controllers
Bus connection (slave)/Service interface (TCP/IP) switchable by parameters (Sercos, EtherNet IP, PROFINET RT, EtherCAT, PROFIBUS, Powerlink)
Measurement system of hydraulic axes:
- incremental or absolute (SSI, Endat2.2)
- analog ± 10 V and 4 to 20 mA
CE mark according to EMC Directive 2004/108/EC
01 | 02 | 03 | 04 | 05 | 06 | 07 | ||||||||
VT | \u2013 | HMC | \u2013 | \u2013 | 1X | / | M | \u2013 | \u2013 | 00 | / | 00 |
Type | ||
01 | Digital axis control for hydraulic drives | HMC |
Axis controls | ||
02 | 1 axis | 1 |
2 axes | 2 | |
Component series | ||
03 | Component series 10 ... 19 (10 ... 19: unchanged technical data and pin assignment) | 1X |
Interface | ||
04 | Multi-Ethernet | M |
Bus connection | ||
05 | With Profibus | P |
Without Profibus | O | |
Software option | ||
06 | Standard | 00 |
Hardware option | ||
07 | Standard | 00 |
Mating connector for
XD1 (Weidmüller BLZF 3.50/03/180F SN BK BX)
XG20/XG21 (Weidmüller B2CF 3.50/30/180F SN BK BX)
01 | 02 | 03 | 04 | 05 | 06 | 07 | ||||||||
VT | \u2013 | HMC | \u2013 | \u2013 | 1X | / | M | \u2013 | \u2013 | 00 | / | 00 |
Type | ||
01 | Digital axis control for hydraulic drives | HMC |
Axis controls | ||
02 | 1 axis | 1 |
2 axes | 2 | |
Component series | ||
03 | Component series 10 ... 19 (10 ... 19: unchanged technical data and pin assignment) | 1X |
Interface | ||
04 | Multi-Ethernet | M |
Bus connection | ||
05 | With Profibus | P |
Without Profibus | O | |
Software option | ||
06 | Standard | 00 |
Hardware option | ||
07 | Standard | 00 |
Mating connector for
XD1 (Weidmüller BLZF 3.50/03/180F SN BK BX)
XG20/XG21 (Weidmüller B2CF 3.50/30/180F SN BK BX)
Operating voltage | Nominal voltage | UB | 24 V DC | ||
Lower limit value | UBmin. | 17.5 V DC | |||
Upper limit value | UBmax. | 30 V DC | |||
maximum admissible residual ripple (40 \u2026 400 Hz) | UPP | 5 V (observe the admissible limits) | |||
Total current consumption | Number of axes | 1 | 2 | ||
Running empty | I | 0.2 \u2026 0.3 A | 0.3 \u2026 0.5 A | ||
Max. admissible load 1) | I | 0.9 \u2026 1.1 A | 1.8 \u2026 2.2 A | ||
Power loss (at 24 V) | W | < 8 | < 14 | ||
External fuse | 3.15 A time-lag |
1) | External fuse protection required |
Number (current or voltage parameterizable) | 4 | 8 | |||
Resolution 1) | 14 bit | ||||
Voltage inputs (differential inputs) | Measurement range | \u201310 V \u2026 +10 V | |||
Input resistance | RE | 200 kΩ ±10 % | |||
Linearity at 20 °C | U | mV | < 20 | ||
Noise | U | mV | ± 15 | ||
Temperature drift | < 12 mV/10 K | ||||
Current inputs (reference to AGND) | Input current | IE | 4 mA \u2026 20 mA (0 \u2026 20 mA physical) | ||
Input resistance | RE | 100 Ω measuring resistance plus FET plus diode | |||
Linearity at 20 °C | I | μA | < 20 | ||
Temperature drift | < 12 μA/10 K |
1) | related to ±12 V (1.465 mV/Bit) or 20.7 mA (1.27 μA/Bit) |
Number | 4 | 8 | ||
Low level | U | \u20133 V \u2026 5 V | ||
High level | U | 11 V ... UB | ||
Current consumption at high level | I | 2 mA ... 15 mA | ||
Reference potential | GND |
Number (current or voltage parameterizable) | 2 | 4 | |||
Resolution 1) | 16 bit | ||||
Voltage outputs | Output range | U | \u201310 V \u2026 +10 V (0 \u2026 10 V via software) | ||
Load, min. | RLmin | Ω | 1000 | ||
Linearity and noise at 20 °C | U | μA | < 35 | ||
Temperature drift | < 12 mV/10 K | ||||
Current outputs | Output range | I | 0 \u2026 20 mA (4 mA \u2026 20 mA via software) | ||
Maximum load | R | Ω | 500 | ||
Linearity and noise at 20 °C | I | mV | < 25 | ||
Temperature drift | < 12 μA/10 K |
1) | 0.334 mV/LSB LSB = Least Significant Bit |
Number | 4 | 8 | ||
Low level | U | 0 \u2026 3 V | ||
High level | U | 14.5 V \u2026 UB | ||
Current carrying capacity, max. | Imax | 50 mA (short-circuit-proof) | ||
Signal delay time | t | 0.5 ms \u2026 1.2 ms (depending on the set performance) | ||
Reference potential | GND |
Voltage supply for encoder (optional) | +5 Venc | U | 5 VDC ±5 % | ||
Vencoder_SSI | U | UB \u2012 3 V (max. load) ... UB (running empty) | |||
Maximum supply current | I | mA | 300 | ||
Incremental transducer with TTL output | Encoder signals | Two impulse series (A and B, electrically shifted by 90°) and a reference signal (Z) or single ended | |||
Signal form | RS485 | ||||
Maximum input frequency | kHz | 250 | 250 | ||
SSI transducer | Coding 1) | Gray | |||
Data width 1) | 18 ... 28 Bit | ||||
Transfer frequency | 80 ... 500 kBit/s | ||||
Line receiver/driver | RS485 | ||||
Endat encoder | 2.2 |
1) | Due to the higher control quality, an SSI transducer with clock synchronization should be used |
Bus systems 1) | PROFIBUS DP (max. 12 MBaud acc. to IEC 61158), Sercos III, PROFINET RT, EtherNet/IP, EtherCAT, Powerlink | ||||
Parameterization interface | Ethernet | ||||
Scan time position controller (minimum) | ms | 0.5 | |||
Booting time | < 15 sec (from switch on until the position control system is active) | ||||
Supply for sensors Vencoder_ANA | Power supply | U | UB \u2012 4 V (max. load) ... UB \u2012 2.5 V (running empty) | ||
Maximum supply current | I | mA | 300 | ||
Environmental conditions, other specifications | Type of protection according to EN 60529 | IP 20 | |||
Ambient temperature range | °C | -20 \u2026 +60 | |||
Maximum admissible temperature change | 5 °C/min | ||||
Transport temperature range | °C | -40 \u2026 +70 | |||
Recommended storage temperature with UV protection | °C | +5 \u2026 +40 | |||
Relative air humidity | 10 \u2026 95 % (without condensation) | ||||
Maximum altitude for use | m | 2000 | |||
UV resistance | Housing is only conditionally UV-resistant. In case of long-term exposure, the colors may change. | ||||
Transport shock according to DIN EN 60068-2-27 | 15 g / 11 ms / 3 axes | ||||
Sine test according to DIN EN 60068-2-6 | 10 \u2026 500 Hz / maximum of 2 g / 10 cycles / 3 axes | ||||
Noise test according to DIN EN 60068-2-64 | 20 \u2026 500 Hz / 2.2 g RMS / 6.6 g peak / 30 min. / 3 axes | ||||
Free fall (in original packaging, see 61131-2) | m | 1 | |||
EMC (electro-magnetic compatibility) | \u200bEN 61000-6-2 / EN 61131-2 | EN 61000-4-2 ESD | 4 kV CD / 8 kV AD with BWK B | ||
EN 61000-4-3 HF radiated | 10 V/m (80 \u2026 2700 MHz) with BWK A | ||||
EN 61000-4-4 Burst | 2 kV with BWK B | ||||
EN 61000-4-5 Surge | 0.5 kV / (sym. / unsym.) with BWK B | ||||
EN 61000-4-6 HF conducted | 10 Veff (150 kHz \u2026 80 MHz) with BWK A | ||||
EN 61000-4-8 Magnetic field 50/60 Hz | 100 A/m with BWK A | ||||
\u200bEN 61000-6-3 / EN 61000-6-4 / EN 61131-2 | EN 55016-2-1 Interference voltage | 0.15 \u2026 30 MHz, class A, EN 55022 | |||
EN 55016-2-3 Radio interference field strength | 30 \u2026 1000 MHz, class A, EN 55022 | ||||
Installation position | Vertical. For the breathing of the assembly, the ventilation slots of the top and bottom side must be at least 2 cm away from covers, walls, etc. | ||||
Installation | Top hat rail TH 35-7.5 or TH 35-15 according to EN 60715 | ||||
Housing material | Glass-fiber reinforced polyamide plastic | ||||
Resistance against aggressive media | Contact with conductive dusts is not admissible. Avoid contact with hydraulic fluids. | ||||
Weight | m | kg | 0.6 | ||
Conformity | CE according to the EMC directive, CE according to the RoHS directive |
1) | With the EtherCAT (profile CoE) and Powerlink bus systems, support of the second axis is only possible upon request |
Operating voltage | Nominal voltage | UB | 24 V DC | ||
Lower limit value | UBmin. | 17.5 V DC | |||
Upper limit value | UBmax. | 30 V DC | |||
maximum admissible residual ripple (40 \u2026 400 Hz) | UPP | 5 V (observe the admissible limits) | |||
Total current consumption | Number of axes | 1 | 2 | ||
Running empty | I | 0.2 \u2026 0.3 A | 0.3 \u2026 0.5 A | ||
Max. admissible load 1) | I | 0.9 \u2026 1.1 A | 1.8 \u2026 2.2 A | ||
Power loss (at 24 V) | W | < 8 | < 14 | ||
External fuse | 3.15 A time-lag |
1) | External fuse protection required |
Number (current or voltage parameterizable) | 4 | 8 | |||
Resolution 1) | 14 bit | ||||
Voltage inputs (differential inputs) | Measurement range | \u201310 V \u2026 +10 V | |||
Input resistance | RE | 200 kΩ ±10 % | |||
Linearity at 20 °C | U | mV | < 20 | ||
Noise | U | mV | ± 15 | ||
Temperature drift | < 12 mV/10 K | ||||
Current inputs (reference to AGND) | Input current | IE | 4 mA \u2026 20 mA (0 \u2026 20 mA physical) | ||
Input resistance | RE | 100 Ω measuring resistance plus FET plus diode | |||
Linearity at 20 °C | I | μA | < 20 | ||
Temperature drift | < 12 μA/10 K |
1) | related to ±12 V (1.465 mV/Bit) or 20.7 mA (1.27 μA/Bit) |
Number | 4 | 8 | ||
Low level | U | \u20133 V \u2026 5 V | ||
High level | U | 11 V ... UB | ||
Current consumption at high level | I | 2 mA ... 15 mA | ||
Reference potential | GND |
Number (current or voltage parameterizable) | 2 | 4 | |||
Resolution 1) | 16 bit | ||||
Voltage outputs | Output range | U | \u201310 V \u2026 +10 V (0 \u2026 10 V via software) | ||
Load, min. | RLmin | Ω | 1000 | ||
Linearity and noise at 20 °C | U | μA | < 35 | ||
Temperature drift | < 12 mV/10 K | ||||
Current outputs | Output range | I | 0 \u2026 20 mA (4 mA \u2026 20 mA via software) | ||
Maximum load | R | Ω | 500 | ||
Linearity and noise at 20 °C | I | mV | < 25 | ||
Temperature drift | < 12 μA/10 K |
1) | 0.334 mV/LSB LSB = Least Significant Bit |
Number | 4 | 8 | ||
Low level | U | 0 \u2026 3 V | ||
High level | U | 14.5 V \u2026 UB | ||
Current carrying capacity, max. | Imax | 50 mA (short-circuit-proof) | ||
Signal delay time | t | 0.5 ms \u2026 1.2 ms (depending on the set performance) | ||
Reference potential | GND |
Voltage supply for encoder (optional) | +5 Venc | U | 5 VDC ±5 % | ||
Vencoder_SSI | U | UB \u2012 3 V (max. load) ... UB (running empty) | |||
Maximum supply current | I | mA | 300 | ||
Incremental transducer with TTL output | Encoder signals | Two impulse series (A and B, electrically shifted by 90°) and a reference signal (Z) or single ended | |||
Signal form | RS485 | ||||
Maximum input frequency | kHz | 250 | 250 | ||
SSI transducer | Coding 1) | Gray | |||
Data width 1) | 18 ... 28 Bit | ||||
Transfer frequency | 80 ... 500 kBit/s | ||||
Line receiver/driver | RS485 | ||||
Endat encoder | 2.2 |
1) | Due to the higher control quality, an SSI transducer with clock synchronization should be used |
Bus systems 1) | PROFIBUS DP (max. 12 MBaud acc. to IEC 61158), Sercos III, PROFINET RT, EtherNet/IP, EtherCAT, Powerlink | ||||
Parameterization interface | Ethernet | ||||
Scan time position controller (minimum) | ms | 0.5 | |||
Booting time | < 15 sec (from switch on until the position control system is active) | ||||
Supply for sensors Vencoder_ANA | Power supply | U | UB \u2012 4 V (max. load) ... UB \u2012 2.5 V (running empty) | ||
Maximum supply current | I | mA | 300 | ||
Environmental conditions, other specifications | Type of protection according to EN 60529 | IP 20 | |||
Ambient temperature range | °C | -20 \u2026 +60 | |||
Maximum admissible temperature change | 5 °C/min | ||||
Transport temperature range | °C | -40 \u2026 +70 | |||
Recommended storage temperature with UV protection | °C | +5 \u2026 +40 | |||
Relative air humidity | 10 \u2026 95 % (without condensation) | ||||
Maximum altitude for use | m | 2000 | |||
UV resistance | Housing is only conditionally UV-resistant. In case of long-term exposure, the colors may change. | ||||
Transport shock according to DIN EN 60068-2-27 | 15 g / 11 ms / 3 axes | ||||
Sine test according to DIN EN 60068-2-6 | 10 \u2026 500 Hz / maximum of 2 g / 10 cycles / 3 axes | ||||
Noise test according to DIN EN 60068-2-64 | 20 \u2026 500 Hz / 2.2 g RMS / 6.6 g peak / 30 min. / 3 axes | ||||
Free fall (in original packaging, see 61131-2) | m | 1 | |||
EMC (electro-magnetic compatibility) | \u200bEN 61000-6-2 / EN 61131-2 | EN 61000-4-2 ESD | 4 kV CD / 8 kV AD with BWK B | ||
EN 61000-4-3 HF radiated | 10 V/m (80 \u2026 2700 MHz) with BWK A | ||||
EN 61000-4-4 Burst | 2 kV with BWK B | ||||
EN 61000-4-5 Surge | 0.5 kV / (sym. / unsym.) with BWK B | ||||
EN 61000-4-6 HF conducted | 10 Veff (150 kHz \u2026 80 MHz) with BWK A | ||||
EN 61000-4-8 Magnetic field 50/60 Hz | 100 A/m with BWK A | ||||
\u200bEN 61000-6-3 / EN 61000-6-4 / EN 61131-2 | EN 55016-2-1 Interference voltage | 0.15 \u2026 30 MHz, class A, EN 55022 | |||
EN 55016-2-3 Radio interference field strength | 30 \u2026 1000 MHz, class A, EN 55022 | ||||
Installation position | Vertical. For the breathing of the assembly, the ventilation slots of the top and bottom side must be at least 2 cm away from covers, walls, etc. | ||||
Installation | Top hat rail TH 35-7.5 or TH 35-15 according to EN 60715 | ||||
Housing material | Glass-fiber reinforced polyamide plastic | ||||
Resistance against aggressive media | Contact with conductive dusts is not admissible. Avoid contact with hydraulic fluids. | ||||
Weight | m | kg | 0.6 | ||
Conformity | CE according to the EMC directive, CE according to the RoHS directive |
1) | With the EtherCAT (profile CoE) and Powerlink bus systems, support of the second axis is only possible upon request |
Dimensions in mm
1) | Plus 15 mm for connecting/disconnecting the plug-in connector |
Status LED | Display status |
Module (MS) | |
Off | No voltage supply |
Green-red, flashing | Initialization |
Green, flashing | Drive ready for operation |
Green | Drive active |
Orange, flashing | Warning |
Red, flashing | Error |
Network status (NS) | |
Off | No voltage supply |
Green | Operation |
SD card (SD) | |
Off | No SD card available |
Green, flashing | SD card not ready for operation |
Green | SD card available and ready for operation |
digital inputs (Di1 ... Di8) 1) | |
Off | Logic input \u201c0\u201d |
Green | Logic input \u201c1\u201d |
digital outputs (Do1 ... Do4, V∡) 2) | |
Off | Logic output \u201c0\u201d |
Orange | Logic output \u201c1\u201d |
Profibus (PB) | |
Off | Bus not active |
Green | Bus in \u201cData_Exchange\u201d status |
1) | 1-axis variant Di1 ... Di4 |
2) | 1-axis variant Do1 ... Do2 |
Notices:
For a detailed description of the diagnosis LEDs, please refer to the functional description Rexroth HydraulicDrive HDx20.
Dimensions in mm
1) | Plus 15 mm for connecting/disconnecting the plug-in connector |
Status LED | Display status |
Module (MS) | |
Off | No voltage supply |
Green-red, flashing | Initialization |
Green, flashing | Drive ready for operation |
Green | Drive active |
Orange, flashing | Warning |
Red, flashing | Error |
Network status (NS) | |
Off | No voltage supply |
Green | Operation |
SD card (SD) | |
Off | No SD card available |
Green, flashing | SD card not ready for operation |
Green | SD card available and ready for operation |
digital inputs (Di1 ... Di8) 1) | |
Off | Logic input \u201c0\u201d |
Green | Logic input \u201c1\u201d |
digital outputs (Do1 ... Do4, V∡) 2) | |
Off | Logic output \u201c0\u201d |
Orange | Logic output \u201c1\u201d |
Profibus (PB) | |
Off | Bus not active |
Green | Bus in \u201cData_Exchange\u201d status |
1) | 1-axis variant Di1 ... Di4 |
2) | 1-axis variant Do1 ... Do2 |
Notices:
For a detailed description of the diagnosis LEDs, please refer to the functional description Rexroth HydraulicDrive HDx20.
Product documentation for VT-HMC:
Data sheet 30239 (this data sheet)
Operating instructions 30239-B
CE declaration of conformity (available from Bosch Rexroth upon request)
Operation VT-HMC (from 18V12 software version):
Functional description Rexroth HydraulicDrive from HDx20 1)
Parameter description Rexroth HydraulicDrive from HDx20 RE30330-PA
Description of diagnosis Rexroth HydraulicDrive from HDx20 RE3030-WA
Library description Rexroth HydraulicDrive, Rexroth IndraMotion MLD (2G), libraries from HDx20
MLD application description
General information on the maintenance and commissioning of hydraulic components: Data sheet 07800\u202f/\u202f07900
Commissioning software and documentation on the Internet: www.boschrexroth.com/HMC
Maintenance instructions:
The devices have been tested in the plant and are supplied with default settings.
Only complete devices can be repaired. Repaired devices are returned with default settings. User-specific settings will not be applied. The machine end-user will have to re-transfer the corresponding user parameters.
Notes:
The supply voltage must be permanently connected; otherwise bus communication is not possible.
Connectors may only be plugged or unplugged in the de-energized condition.
In particularly EMC-sensitive environments, additional measures must be taken (depending on the application, e.g. shielding, filtration) 2)
Wiring information
Maximum possible clearance between signal and load lines.
Do not lead signal lines through magnetic fields.
If possible, install signal lines without intermediate terminals.
Do not install signal lines in parallel to the load lines.
Connect cable shields (see operating instructions)
For digital inputs and outputs, the max. recommended cable length is 30 m.
Only use shielded lines for sensors (incremental, absolute or analog). Max. recommended cable length: 50 m; also observe the sensor manufacturers\u2019 information.
The signals of the connector XG20/XG21 are not galvanically separated. A potential reference therefore always has to be established when connecting external devices.
For additional notices, see IndraWorks online help and operating instructions 30239-B.
The upper and lower ventilation slots must not be concealed by adjacent devices in order to provide for sufficient cooling.
Observe the installation information in the operating instructions 30239-B.
1) The documentation is available as online help in IndraWorks.
2) To use the HMC for household or small business applications, special precautions, such as installation of a shielded housing and appropriately approved filter systems, are required to fulfill the emission requirements according to EN61000-6-3.
Product documentation for VT-HMC:
Data sheet 30239 (this data sheet)
Operating instructions 30239-B
CE declaration of conformity (available from Bosch Rexroth upon request)
Operation VT-HMC (from 18V12 software version):
Functional description Rexroth HydraulicDrive from HDx20 1)
Parameter description Rexroth HydraulicDrive from HDx20 RE30330-PA
Description of diagnosis Rexroth HydraulicDrive from HDx20 RE3030-WA
Library description Rexroth HydraulicDrive, Rexroth IndraMotion MLD (2G), libraries from HDx20
MLD application description
General information on the maintenance and commissioning of hydraulic components: Data sheet 07800\u202f/\u202f07900
Commissioning software and documentation on the Internet: www.boschrexroth.com/HMC
Maintenance instructions:
The devices have been tested in the plant and are supplied with default settings.
Only complete devices can be repaired. Repaired devices are returned with default settings. User-specific settings will not be applied. The machine end-user will have to re-transfer the corresponding user parameters.
Notes:
The supply voltage must be permanently connected; otherwise bus communication is not possible.
Connectors may only be plugged or unplugged in the de-energized condition.
In particularly EMC-sensitive environments, additional measures must be taken (depending on the application, e.g. shielding, filtration) 2)
Wiring information
Maximum possible clearance between signal and load lines.
Do not lead signal lines through magnetic fields.
If possible, install signal lines without intermediate terminals.
Do not install signal lines in parallel to the load lines.
Connect cable shields (see operating instructions)
For digital inputs and outputs, the max. recommended cable length is 30 m.
Only use shielded lines for sensors (incremental, absolute or analog). Max. recommended cable length: 50 m; also observe the sensor manufacturers\u2019 information.
The signals of the connector XG20/XG21 are not galvanically separated. A potential reference therefore always has to be established when connecting external devices.
For additional notices, see IndraWorks online help and operating instructions 30239-B.
The upper and lower ventilation slots must not be concealed by adjacent devices in order to provide for sufficient cooling.
Observe the installation information in the operating instructions 30239-B.
1) The documentation is available as online help in IndraWorks.
2) To use the HMC for household or small business applications, special precautions, such as installation of a shielded housing and appropriately approved filter systems, are required to fulfill the emission requirements according to EN61000-6-3.