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VT 5041-3X/1-0
Rexroth
R901236404
Implementation of the electronic functions of the SYDFE1 control; pressure and swivel angle control; optional power limitation
Pressure controller circuitry can be adjusted and switched to two existing hydraulic fluid volumes (actuators plus lines)
Minimum value generator for pressure and swivel angle controller
Pressure-dependent leakage compensation (can be switched off)
Switchable actual pressure value input (current, voltage, range)
6 LED displays on the front plate for the operating state
Display instrument on the front plate for actual swivel angle value (optional)
Power limitation with internal or external command value presetting (optional)
Implementation of the electronic functions of the SYDFE1 control; pressure and swivel angle control; optional power limitation
Pressure controller circuitry can be adjusted and switched to two existing hydraulic fluid volumes (actuators plus lines)
Minimum value generator for pressure and swivel angle controller
Pressure-dependent leakage compensation (can be switched off)
Switchable actual pressure value input (current, voltage, range)
6 LED displays on the front plate for the operating state
Display instrument on the front plate for actual swivel angle value (optional)
Power limitation with internal or external command value presetting (optional)
01 | 02 | 03 | 04 | |||
VT 5041 | – | 3X | / | – | 0 |
01 | External control electronics for the SYDFE1 control of the A10VSO axial piston variable displacement pump | VT 5041 |
02 | Component series 30 ... 39 (30 ... 39: unchanged technical data and pin assignment) | 3X |
Additional functions | ||
03 | Without power limitation / without display instrument | 1 |
Without power limitation / with display instrument | 2 | |
With power limitation / with display instrument | 3 | |
04 | For IW9 swivel angle sensor (standard) | 0 |
01 | 02 | 03 | 04 | |||
VT 5041 | – | 3X | / | – | 0 |
01 | External control electronics for the SYDFE1 control of the A10VSO axial piston variable displacement pump | VT 5041 |
02 | Component series 30 ... 39 (30 ... 39: unchanged technical data and pin assignment) | 3X |
Additional functions | ||
03 | Without power limitation / without display instrument | 1 |
Without power limitation / with display instrument | 2 | |
With power limitation / with display instrument | 3 | |
04 | For IW9 swivel angle sensor (standard) | 0 |
Operating voltage | Nominal | VDC | 24; +40 % … ‒10 % | ||
Upper limit value | V | 35 | |||
Lower limit value | V | 21 | |||
Current consumption | Rated current | A | 0.6 | ||
Maximum | A | 1.25 | |||
Analog input, command value | Pressure | pCOMMAND | V | 0 … 10; Re > 50 kΩ | |
Swivel angle | SWCOMMAND | Standard | V | ±10; Re > 50 kΩ | |
Regenerative | V | 0 … 10; Re > 50 kΩ | |||
Power | (p · SW)max | 0 … 10; Re > 50 kΩ | |||
SWACT master | ±10 V, Re > 50 kΩ | ||||
Analog input, actual value | Pressure | pACT | Voltage | V | 0 … 5; 0 … 10; 0,5 … 5; 1 … 10; Re > 50 kΩ |
Current | mA | 0 ... 20; 4 ... 20; RB = 100 Ω | |||
Enable input | SPS | V | >12 | ||
Analog output | Output stage | Solenoid current | A | 2,5; R20 = 2 Ω | |
Oscillator | Frequency | kHz | 5.4 | ||
Amplitude for IW9 1) | Actual swivel angle value | V | 1 | ||
Amplitude for DM2 2) | Actual valve value | V | 3.6 | ||
Signal voltage outputs | Actual pressure value | V | 0 … 10 | ||
Actual swivel angle value | V | –10 … +10 (–100 % ... +100 %) | |||
Auxiliary voltages for external use | V | ±15; +2 % … –6 % (Imax = 10 mA) | |||
Measuring sockets, function and number | Pressure command value | pCOMMAND | 1 | V | 0 … 10 (0 … +100 %; Ri = 2 kΩ) |
Actual pressure value | pACT | 2 | V | 0 … 10 (0 … +100 %; Ri = 2 kΩ) | |
Swivel angle command value | SWCOMMAND | 3 | V | ±10 (±100 %; Ri = 2 kΩ) | |
Actual swivel angle value | SWACT | 4 | V | ±10 (±100 %; Ri = 2 kΩ) | |
Valve command value | x_vsoll | 5 | V | ±10 (±100 %; Ri = 2 kΩ) | |
Actual valve value | x_vist | 6 | V | ±10 (±100 %; Ri = 2 kΩ) | |
Active swivel angle command value | 7 | V | ±10 (±100 %; Ri = 2 kΩ) | ||
Power limit | Pmax | 8 | V | 0 … 10 (0 … +100 %; Ri = 2 kΩ) | |
Message outputs | Power limitation active | V | UB … 3 (Imax = 20 mA) | ||
Fault messages | Low-active | V | UB … 3 (Imax = 20 mA); error with U <1 | ||
High-active | V | UB … 3 (Imax = 20 mA) | |||
Type of transducer | Swivel angle | IW9 | inductive position transducer | Throttle circuit; ±4 mm; 3-conductor connection | |
Valve | DM2 | inductive position transducer | Trafo circuit; ±0.6 mm; 4-conductor port | ||
Type of connection | Compatibility | 32-pole male multipoint connector; DIN 41612; design D | |||
Card dimensions | Euro-card 100 x 160 mm; DIN 41494 | ||||
Front plate dimensions | Height | 3 HE (128,4 mm) | |||
Width | Conductor path side | 1 TE | |||
Component side | Version "1" | 5 TE | |||
Version “2” and “3” | 7 TE | ||||
Operating temperature range | °C | 0 … +50 | |||
Storage temperature range | °C | -20 … +70 | |||
Weight | Without display | kg | 0.19 | ||
With display | kg | 0.21 | |||
| 1) | Port 12a/14a |
| 2) | Port 8a |
Mechanical load | Test according to EN 60068-2 / IEC 68-2 / DIN 40046 |
EN 60068-2-6:1995, vibrations, sine-sine-shaped | 10 cycles / 10 … 500 … 10 Hz / Δf = 1 oct./min. / max. 2 g |
IEC 68-2-36: 1973 / DIN 40046-24: 1977, vibrations, random (broadband noise) | 20 … 500 Hz / 2.2 gRMS / 0.01 g2/Hz / 30 min per axis |
EN 60068-2-27:1993, shocking | Half-sine 15 g / 11 ms, 3 x each in positive and in negative direction per axis |
Electromagnetic compatibility (EMC) | |
Interference resistance | Testing according to EN 61000-6-2:2005, VDE 0839 Part 6-2 |
ESD – EN 61000-4-2:1995, +A1:1998 +A2:2000, IEC 1000-4-2 | Air discharge SG 4, BWK A |
Burst – EN 61000-4-4:2004, IEC 1000-4-4 | Repetition rate: 5 KHz / 100 KHz |
Surge – EN 61000-4-5:2006, IEC 1000-4-5 | Ub: SG 1/ BWK B |
HF fields – EN 61000-4-6:2007, + corrigendum 08/2007, IEC 1000-4-6 (conducted) | Ub: SG 3/ BWK A |
Interference emission | Testing according to EN 61000-6-3:2007, VDE 0839 Part 6-3 |
IEC/CISPR16-2-1:2005-09, point 7.4.1 | Limit values according to EN 61000-6-3:2007 |
SG = severity level; BWK = evaluation criterion | |
Operating voltage | Nominal | VDC | 24; +40 % … ‒10 % | ||
Upper limit value | V | 35 | |||
Lower limit value | V | 21 | |||
Current consumption | Rated current | A | 0.6 | ||
Maximum | A | 1.25 | |||
Analog input, command value | Pressure | pCOMMAND | V | 0 … 10; Re > 50 kΩ | |
Swivel angle | SWCOMMAND | Standard | V | ±10; Re > 50 kΩ | |
Regenerative | V | 0 … 10; Re > 50 kΩ | |||
Power | (p · SW)max | 0 … 10; Re > 50 kΩ | |||
SWACT master | ±10 V, Re > 50 kΩ | ||||
Analog input, actual value | Pressure | pACT | Voltage | V | 0 … 5; 0 … 10; 0,5 … 5; 1 … 10; Re > 50 kΩ |
Current | mA | 0 ... 20; 4 ... 20; RB = 100 Ω | |||
Enable input | SPS | V | >12 | ||
Analog output | Output stage | Solenoid current | A | 2,5; R20 = 2 Ω | |
Oscillator | Frequency | kHz | 5.4 | ||
Amplitude for IW9 1) | Actual swivel angle value | V | 1 | ||
Amplitude for DM2 2) | Actual valve value | V | 3.6 | ||
Signal voltage outputs | Actual pressure value | V | 0 … 10 | ||
Actual swivel angle value | V | –10 … +10 (–100 % ... +100 %) | |||
Auxiliary voltages for external use | V | ±15; +2 % … –6 % (Imax = 10 mA) | |||
Measuring sockets, function and number | Pressure command value | pCOMMAND | 1 | V | 0 … 10 (0 … +100 %; Ri = 2 kΩ) |
Actual pressure value | pACT | 2 | V | 0 … 10 (0 … +100 %; Ri = 2 kΩ) | |
Swivel angle command value | SWCOMMAND | 3 | V | ±10 (±100 %; Ri = 2 kΩ) | |
Actual swivel angle value | SWACT | 4 | V | ±10 (±100 %; Ri = 2 kΩ) | |
Valve command value | x_vsoll | 5 | V | ±10 (±100 %; Ri = 2 kΩ) | |
Actual valve value | x_vist | 6 | V | ±10 (±100 %; Ri = 2 kΩ) | |
Active swivel angle command value | 7 | V | ±10 (±100 %; Ri = 2 kΩ) | ||
Power limit | Pmax | 8 | V | 0 … 10 (0 … +100 %; Ri = 2 kΩ) | |
Message outputs | Power limitation active | V | UB … 3 (Imax = 20 mA) | ||
Fault messages | Low-active | V | UB … 3 (Imax = 20 mA); error with U <1 | ||
High-active | V | UB … 3 (Imax = 20 mA) | |||
Type of transducer | Swivel angle | IW9 | inductive position transducer | Throttle circuit; ±4 mm; 3-conductor connection | |
Valve | DM2 | inductive position transducer | Trafo circuit; ±0.6 mm; 4-conductor port | ||
Type of connection | Compatibility | 32-pole male multipoint connector; DIN 41612; design D | |||
Card dimensions | Euro-card 100 x 160 mm; DIN 41494 | ||||
Front plate dimensions | Height | 3 HE (128,4 mm) | |||
Width | Conductor path side | 1 TE | |||
Component side | Version "1" | 5 TE | |||
Version “2” and “3” | 7 TE | ||||
Operating temperature range | °C | 0 … +50 | |||
Storage temperature range | °C | -20 … +70 | |||
Weight | Without display | kg | 0.19 | ||
With display | kg | 0.21 | |||
| 1) | Port 12a/14a |
| 2) | Port 8a |
Mechanical load | Test according to EN 60068-2 / IEC 68-2 / DIN 40046 |
EN 60068-2-6:1995, vibrations, sine-sine-shaped | 10 cycles / 10 … 500 … 10 Hz / Δf = 1 oct./min. / max. 2 g |
IEC 68-2-36: 1973 / DIN 40046-24: 1977, vibrations, random (broadband noise) | 20 … 500 Hz / 2.2 gRMS / 0.01 g2/Hz / 30 min per axis |
EN 60068-2-27:1993, shocking | Half-sine 15 g / 11 ms, 3 x each in positive and in negative direction per axis |
Electromagnetic compatibility (EMC) | |
Interference resistance | Testing according to EN 61000-6-2:2005, VDE 0839 Part 6-2 |
ESD – EN 61000-4-2:1995, +A1:1998 +A2:2000, IEC 1000-4-2 | Air discharge SG 4, BWK A |
Burst – EN 61000-4-4:2004, IEC 1000-4-4 | Repetition rate: 5 KHz / 100 KHz |
Surge – EN 61000-4-5:2006, IEC 1000-4-5 | Ub: SG 1/ BWK B |
HF fields – EN 61000-4-6:2007, + corrigendum 08/2007, IEC 1000-4-6 (conducted) | Ub: SG 3/ BWK A |
Interference emission | Testing according to EN 61000-6-3:2007, VDE 0839 Part 6-3 |
IEC/CISPR16-2-1:2005-09, point 7.4.1 | Limit values according to EN 61000-6-3:2007 |
SG = severity level; BWK = evaluation criterion | |
Dimensions in mm
Dimensions in mm
The analog control electronics VT5041-3X/... is designed as insertion card in euro format. It is provided with a command value input each for pressure and swivel angle (1) as a standard (optional power limitation). The actual pressure value is measured with a pressure transducer. The position transducer at the pump measures the actual swivel angle value. The measured actual values are processed in the amplifier (2) and (3) and compared with the provided command values. The minimum value generator (4) controls that only controller (6) or (10) which is allocated to the requested operating point is automatically activated. The output signal of the minimum value generator (4) becomes the command value for the valve control loop.
The optionally available power limitation is automatically activated by the provision of a suitable command value. The power command value can be provided internally or externally. If necessary, it limits the swivel angle command value by means of a minimum value generator (5). The resulting swivel angle command value can be measured at socket 7.
The actual valve value (position of the valve spool) is measured with an inductive position transducer. An oscillator/demodulator switch (7) enhances the signal. The control deviation is generated and processed in the controller for the valve spool position (8). The output signal of the valve controller (8) forms the command value for the self-timing power output stage (9) which controls the proportional solenoid of the valve.
The control electronics is equipped with a fault message output where a voltage of 0 V is applied in case of error (= low-active). At the same time, the "Err." LED lights up. Depending on the jumper J1 configuration, the valve output stage can be de-energized in case of an error message.
Causes for fault messages:
Error in the internal voltage supply
The actual pressure value is greater than the admissible system pressure (socket 2: pact > 11.5 V)
No enable signal at port 26c
Cable break or range of the swivel angle return exceeded
Cable break or range of the valve spool return exceeded
"Pressure transducer" cable break (with settings 4 … 20 mA, 0.5 … 5 V and 1 … 10 V)
Control error (control difference x controller amplification) is greater than 4 V (40%) for more than 1 second
In an error case, the electronics can be configured so that the output stage is de-energized and the valve spool is pressed to its mechanical end position. This causes the pump to swivel back. The error can only be acknowledged by resetting the enable signal.
() assignment see "Electrical connection"
The analog control electronics VT5041-3X/... is designed as insertion card in euro format. It is provided with a command value input each for pressure and swivel angle (1) as a standard (optional power limitation). The actual pressure value is measured with a pressure transducer. The position transducer at the pump measures the actual swivel angle value. The measured actual values are processed in the amplifier (2) and (3) and compared with the provided command values. The minimum value generator (4) controls that only controller (6) or (10) which is allocated to the requested operating point is automatically activated. The output signal of the minimum value generator (4) becomes the command value for the valve control loop.
The optionally available power limitation is automatically activated by the provision of a suitable command value. The power command value can be provided internally or externally. If necessary, it limits the swivel angle command value by means of a minimum value generator (5). The resulting swivel angle command value can be measured at socket 7.
The actual valve value (position of the valve spool) is measured with an inductive position transducer. An oscillator/demodulator switch (7) enhances the signal. The control deviation is generated and processed in the controller for the valve spool position (8). The output signal of the valve controller (8) forms the command value for the self-timing power output stage (9) which controls the proportional solenoid of the valve.
The control electronics is equipped with a fault message output where a voltage of 0 V is applied in case of error (= low-active). At the same time, the "Err." LED lights up. Depending on the jumper J1 configuration, the valve output stage can be de-energized in case of an error message.
Causes for fault messages:
Error in the internal voltage supply
The actual pressure value is greater than the admissible system pressure (socket 2: pact > 11.5 V)
No enable signal at port 26c
Cable break or range of the swivel angle return exceeded
Cable break or range of the valve spool return exceeded
"Pressure transducer" cable break (with settings 4 … 20 mA, 0.5 … 5 V and 1 … 10 V)
Control error (control difference x controller amplification) is greater than 4 V (40%) for more than 1 second
In an error case, the electronics can be configured so that the output stage is de-energized and the valve spool is pressed to its mechanical end position. This causes the pump to swivel back. The error can only be acknowledged by resetting the enable signal.
() assignment see "Electrical connection"
