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DR 20-5-5X/200YM

Pressure reducing valve, pilot-operated
Size 10 … 32
Component series 5X
Maximum operating pressure 350 bar
Maximum flow 400 l/min
Availability:
Quantity:
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  • DR 20-5-5X/200YM

  • Rexroth

  • R900597233

  • For subplate mounting

  • Porting pattern according to ISO 5781

  • For threaded connection

  • As cartridge valve

  • 4 optional adjustment types:


    • Rotary knob


    • Sleeve with hexagon and protective cap


    • Lockable rotary knob with scale


    • Rotary knob with scale

  • 5 pressure ratings

  • Check valve, optional (subplate mounting only)

  • Corrosion-protected design


Pressure valves of type DR are pilot-operated pressure reducing valves controlled from the secondary circuit.

The pressure reducing valves basically consist of the main valve (1) with main spool insert (3) and pilot control valve (2) with adjustment type.

In the rest position the valves are open. Hydraulic fluid flows from channel B via the main spool insert (3) to channel A without restrictions. The pressure applied to channel A acts on the lower main spool side. Simultaneously, pressure is applied to the spring-loaded side of the main spool (3) via the nozzle (4) and to the ball (6) in the pilot control valve (2) via the channel (5). It also acts via the nozzle (7), control line (8), check valve (9) and nozzle (10) on the ball (6). Depending on the setting of the spring (11), a pressure builds up in front of the ball (6), in the channel (5) and in the spring chamber (12) holding the control spool (13) in the opened position. The hydraulic fluid in channel B can flow via the main spool insert (3) to channel A without restrictions until a pressure builds up in channel A which exceeds the value set at the spring (11) and opens the ball (6). The control spool (13) moves into closing direction.

The desired reduced pressure is achieved when there is a state of equilibrium between the pressure in channel A and the pressure set at the spring (11).

The pilot oil return from the spring chamber (14) is always realized externally via the control line (15) into the tank.

For the free flow back from channel A to channel B, a check valve (16) can optionally be installed.

A pressure gauge connection (17) allows for the control of the reduced pressure in channel A.

Type DR..-4-5X/...Y...


01

02

03

04

05


06


07

08

09

10

11

12

DR





5X

/


Y




*

01

Pressure reducing valve, pilot-operated

DR

02

Valve complete (subplate mounting or threaded connection)

no code

Pilot control valve without main spool insert (cartridge valve; do not enter nominal size)

C

Pilot control valve with main spool insert (cartridge valve)

C30

03

Size

Subplate mounting "–"

Threaded connection "G"


10

✔ (G1/2)

10

16

✔ (G3/4)

15 1)

25

✔ (G1)

20

25

✔ (G1 1/4)

25 1)

32

✔ (G1 1/2)

30

04

As cartridge valve (version "C", without main spool insert)

no code

As cartridge valve (version "C30", with main spool insert)

For subplate mounting

For threaded connection

G

Adjustment type

05

Rotary knob

4

Sleeve with hexagon and protective cap ("J3" version without protective cap; always with maximum pressure adjustment)

5

Lockable rotary knob with scale

2)

Rotary knob with scale

7

06

Component series 50 … 59 (50 … 59: unchanged installation and connection dimensions)

5X

07

Set pressure up to 50 bar

50

Set pressure up to 100 bar

100

Set pressure up to 200 bar

200

Set pressure up to 315 bar

315

Set pressure up to 350 bar (only version "M")

350

Pilot oil supply

08

Internal pilot oil supply, external pilot oil return

Y

09

With check valve (only for subplate mounting)

no code

1)

Without check valve

M

Corrosion resistance

10

None

no code

Improved corrosion protection (240 h salt spray test according to EN ISO 9227)

(only version "5")

J3

Seal material (observe compatibility of seals with hydraulic fluid used, see "Technical data")

11

NBR seals

no code

FKM seals

V

12

Further details in the plain text

*

1)Not for version "J3"
2)H-Key with material no. R900008158 is included in the scope of delivery.


general

Size

1016252532

Version

"10""15""20""25""30"

Weight

Subplate mounting

"DR . .‒"

kg

3.4-5.3-8

Cartridge valve

"DRC"

kg

1.2

"DRC30"

kg

1.5

Threaded connection

"DR .  G"

kg

5.35.25.154.8

Installation position

any

Ambient temperature range

NBR seals

°C

-30 … +50

FKM seals

°C

-20 … +50

hydraulic

Size

10162532

Maximum operating pressure 1)

Port B

bar

350

Maximum inlet pressure 1)

Port B

bar

350

Maximum outlet pressure 1)

bar

350

Operating pressure range 1)

Anschluss A

bar

10 … 350

Maximum counter pressure 1)

Port Y

bar

350

Minimum set pressure


flow-dependent, see "characteristic curves"

Maximum set pressure 1)

bar

50
100
200
315
350

Maximum flow

Subplate mounting

l/min

150-300-400

Threaded connection

l/min

150300400

Hydraulic fluid

see table "Hydraulic fluid"

Hydraulic fluid temperature range

NBR seals

°C

-30 … +80

FKM seals

°C

-20 … +80

Viscosity range

mm²/s

10 … 800

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 2)

Class 20/18/15
1)350 bar only possible at version "M"
2)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

(For applications outside these values, please consult us!)

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Data sheet

Mineral oils

HL, HLP, HLPD, HVLP, HVLPD

NBR, FKM

DIN 51524

90220

Bio-degradable

Insoluble in water

HETG

NBR, FKM

ISO 15380

90221

HEES

FKM

Soluble in water

HEPG

FKM

ISO 15380

Flame-resistant

Water-free

HFDU (glycol base)

FKM

ISO 12922

90222

HFDU (ester base)

FKM

HFDR

FKM

Containing water

HFC (Fuchs: Hydrotherm 46M, Renosafe 500;
Petrofer: Ultra Safe 620;
Houghton: Safe 620;
Union: Carbide HP5046)

NBR

ISO 12922

90223

Important information on hydraulic fluids:

  • For more information and data on the use of other hydraulicfluids, please refer to the data sheets above or contact us.

  • There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).

  • The ignition temperature of the hydraulic fluid used must be 50 K higher than the maximum surface temperature.

  • Bio-degradable and flame-resistant – containing water: If components with galvanic zinc coating (e.g. version "J3" or "J5") or parts containing zinc are used, small amounts of dissolved zinc may get into the hydraulic system and cause accelerated aging of the hydraulic fluid. Zinc soap may form as a chemical reaction product, which may clog filters, nozzles and solenoid valves - particularly in connection with local heat input.

  • Flame-resistant – containing water:

  • Due to increased cavitation tendency with HFC hydraulic fluids, the life cycle of the component may be reduced by up to 30% as compared to the use with mineral oil HLP. In order to reduce the cavitation effect, it is recommended - if possible specific to the installation - to back up the return flow pressure in ports T to approx. 20% of the pressure differential at the component.


Cartridge valve

Dimensions in mm

1

Name plate

2.1

Y port for pilot oil return, external

2.2

Port Y optionally for external pilot oil return

3

Adjustment type "4"

4

Adjustment type "5"

5

Adjustment type "6"

6

Adjustment type "7"

7

Hexagon SW10

8

Space required to remove the key

9

Valve mounting bores

10

Seal rings

11

Main spool insert

12

Seal ring

13

Seal ring

14

Seal ring

15

Support ring

16

Support ring

Valve mounting screws (separate order)

Quantity

Hexagon socket head cap screws

Material number

4

ISO 4762 - M8 x 40 - 10.9-flZn/nc/480h/C

(Friction coefficient μtotal = 0.09 … 0.14)

Tightening torque MA = 31 Nm ±10 %

R913015798

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

Threaded connection

Dimensions in mm

1

Name plate

2.1

Y port for pilot oil return, external

3

Adjustment type "4"

4

Adjustment type "5"

5

Adjustment type "6"

6

Adjustment type "7"

7

Hexagon SW10

8

Space required to remove the key

9

Valve mounting bores

17

Pressure gauge connection

Version

D1

ØD2

T1


mm

mm

"10" G1/2 34 14
"15" G3/4 42 16
"20" G1 47 18
"25" G1 1/4 58 20
"30" G1 1/2 65 22

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

Subplate mounting

Dimensions in mm

Required surface quality of the valve contact surface

1

Name plate

2.1

Y port for pilot oil return, external

2.2

Port Y optionally for external pilot oil return

3

Adjustment type "4"

4

Adjustment type "5"

5

Adjustment type "6"

6

Adjustment type "7"

7

Hexagon SW10

8

Space required to remove the key

9

Valve mounting bores

17

Pressure gauge connection

18

Identical seal rings for ports A and B

Identical seal rings for ports X and Y

19

Port X without function (blind bore)

20

Locking pin

Version

L1

L2

L3

L4

L5

L6

L7

L8

L9

L10

B1

B2

B3

B4

B5

H1

H2

H3

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

"10" 96 35.5 33 42.9 21.5 - 7.2 21.5 31.8 35.8 85 50 66.7 58.8 7.9 112 92 28
"20" 116 37.5 35.4 60.3 39.7 - 11.1 20.6 44.5 49.2 102 59.5 79.4 73 6.4 122 102 37
"30" 145 33 29.8 84.2 59.5 42.1 16.7 24.6 62.7 67.5 120 76 96.8 92.8 3.8 130 110 46

Valve mounting screws (separate order)

Version

Quantity

Hexagon socket head cap screws

Material number

"10"

4

ISO 4762 - M10 x 50 - 10.9-flZn/nc/480h/C

(Friction coefficient μtotal = 0.09 … 0.14)

Tightening torque MA = 60 Nm

R913015580

"20"

4

ISO 4762 - M10 x 60 - 10.9-flZn/nc/480h/C

(Friction coefficient μtotal = 0.09 … 0.14)

Tightening torque MA = 60 Nm

R913014770

"30"

6

ISO 4762 - M10 x 70 - 10.9-flZn/nc/480h/C

(Friction coefficient μtotal = 0.09 … 0.14)

Tightening torque MA = 60 Nm

R913014772

Subplates (separate order) with porting pattern according to ISO 5783, see data sheet 45100.

 

 

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

Installation bore

Dimensions in mm

1

Notice:

Bore Ø32 can cut into Ø45 at any position. However, it must be observed that the connection bores and valve mounting bore are not damaged.

2

Support ring and seal rings are to be inserted into this bore before assembly of the main spool!

3

Nozzle, separate order


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