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DBW 20 B1-5X/350-6EG24N9K4

Size 10 … 32
Component series 5X
Maximum operating pressure 350 bar
Maximum flow 650 l/min
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  • DBW 20 B1-5X/350-6EG24N9K4

  • Rexroth

  • R900780198

  • For subplate mounting

  • Porting pattern according to ISO 6264-06-09 (NG10), ISO 6264-08-13 (NG25) and ISO 6264-10-17 (NG32)

  • For threaded connection

  • As screw-in cartridge valve (cartridge)

  • 4 adjustment types for pressure adjustment, optionally
    • Rotary knob
    • Sleeve with hexagon and protective cap
    • Lockable rotary knob with scale
    • Rotary knob with scale

  • 5 pressure ratings

  • Solenoid-operated unloading via built-on directional spool valve or directional poppet valve

  • High-power solenoid

  • Switching shock damping, optional


The pressure valve type DBW is a pilot-operated pressure relief valve.

They are used for limiting and solenoid-actuated unloading the operating pressure.

The valve basically consists of the main valve (1) with main spool insert (3) and pilot control valve (2) with pressure adjustment element and one integrated directional spool valve (16).

 

The function of this valve is basically the same as that of valve type DB. The unloading of the main spool (3) is, however, achieved by controlling the mounted directional spool valve (16).

Pressure relief valve with switching shock damping (sandwich plate), version "DBW.../..S6...R12"

The opening of the connection from B2 to B1 is delayed by means of the switching shock damping valve (17). Pressure peaks and acoustic decompression shocks in the return line are thus avoided. It is installed between the pilot control valve (2) and the directional valve (16).

The degree of damping (decompression shock) is determined by the size of the nozzle (18). Nozzle Ø1.2 mm (ordering code "R12") is recommended.


01

02

03

04

05

06

07

08

09


10

11

12

13

14

15

16

17

18

19

20

21

22

DB

W







5X

/








K4





*

01

Pressure relief valve

DB

02

With attached directional valve

W

03

Pilot-operated valve (complete)

no code

Pilot control valve without main spool insert (do not enter any size)

C

Pilot control valve with main spool insert (enter size 10 or 30)

C

Pilot control valve without main spool insert for subplate mounting (do not enter any size)

1)

04

Size 10

Subplate mounting "no code"

10

Threaded connection "G"

10 (G1/2)

Size 16

Threaded connection "G"

15 (G3/4)

Size 25

Subplate mounting "no code"

20

Threaded connection "G"

20 (G1)

Threaded connection "G"

25 (G1 1/4)

Size 32

Subplate mounting "no code"

30

Threaded connection "G"

30 (G1 1/2)

05

Normally closed

A

Normally open

B

Type of connection

06

Subplate mounting or cartridge valve

no code

For threaded connection

G

Adjustment type for pressure adjustment

07

Rotary knob (not for version "C" and "T")

1

Sleeve with hexagon and protective cap

2

Lockable rotary knob with scale

2)

Rotary knob with scale

7

08

Main spool Ø24 mm (all sizes)

Main spool Ø28 mm (only for NG32)

N

09

Component series 50 … 59 (50 … 59: unchanged installation and connection dimensions)

5X

10

Set pressure up to 50 bar

50

Set pressure up to 100 bar

100

Set pressure up to 200 bar

200

Set pressure up to 315 bar

315

Set pressure up to 350 bar

350

Pilot oil flow

11

External pilot oil supply, internal pilot oil return

X 3)

Internal pilot oil supply, external pilot oil return

Y

Pilot oil supply and pilot oil return external

XY 3)

12

Standard version

no code

Valve for minimum cracking pressure (not for versions "without main spool insert" and not suitable for mutual relief)

4)

13

Without switching shock damping

no code

With switching shock damping

S

14

With directional spool valve (data sheet 23178)

6E

With directional seat valve (data sheet 22058)

6SM

15

Direct voltage 24 V

G24

Alternating voltage 230 V, 50/60 Hz

W230

16

Without manual override

no code

With concealed manual override

N9

With manual override

N

Electrical connection

17

Connector DIN EN 175301-803

K4 5)

18

Nozzle Ø1,2 mm in channel B of the directional spool valve (version "6E")

R12 6)

Nozzle Ø1,2 mm in channel P of the directional seat valve (version "6SM")

B12 6)

Corrosion resistance

19

None

no code

Seal material

20

NBR seals

no code

FKM seals

V

Observe compatibility of seals with hydraulic fluid used. (Other seals upon request)

Equipment Directive

21

Without type-examination procedure

no code

Type-examination tested safety valve according to Pressure Equipment Directive 2014/68/EU

E

22

Further details in the plain text

*

1) DBT corresponds to DBC, however with closed central bore
2) H-Key with material no. R900008158 is included in the scope of delivery.
3) Not with version "DBC"
4) Only possible up to pressure rating 315 bar
5) Mating connectors, separate order, see "Accessories"
6) Ordering code only necessary with version with attached directional valve and switching shock damping ("S")

Type-examination tested safety valves type DBW…E

(Component series 5X according to Pressure Equipment Directive 2014/68/EU)

NG

Type designation

Component marking

Maximum flow qVmax in l/min with pilot oil return

Set response overpressure p in bar

external "Y"

internal "–"

10

TÜV.SV.▢ – 851.12.F.G.p

170

230

230

230

130

200

200

200

30 ... 60

61 ... 110

111 ... 210

211 ... 350

25

TÜV.SV.▢ – 852.22.F.G.p

250

270

420

450

180

210

320

400

30 ... 60

61 ... 110

111 ... 210

211 ... 350

32

TÜV.SV.▢ – 853.32.F.G.p

600

600

650

700

225

340

540

580

30 ... 60

61 ... 110

111 ... 210

211 ... 350

1

Directional valve, normally closed

A

Directional valve, normally open

B

2

For subplate mounting

no code

For threaded connection

G

Adjustment type for pressure adjustment

3

Hand wheel (pressure adjustment sealed, unloading or setting of a lower response pressure possible!)

1

With sealed protective cap (no adjustment/unloading possible)

2

Pressure

4

To be entered by the customer, e.g. pressure adjustment ≥ 30 bar and possible in 5 bar steps.

e.g. 150

Pilot oil flow

5

Pilot oil supply internal, pilot oil return internal

no code

Pilot oil supply internal, pilot oil return external (Recommendation)

1)

Electrical specifications

6

see Type code above

e.g. EG24N9K4

7

NBR seals

no code

FKM seals

V

Value entered at the factory

1) Pilot oil supply external "X" not possible


general

Size

10162532


DB.. 15DB.. 20DB.. 25

Weight

Subplate mounting

DBW...

kg

4.05-4.95-5.85

DBWC...

kg

2.65

DBWC 10 or 30 ...

kg

2.95

Threaded connection

DBW...G

kg

6.756.656.556.456.25

Installation position

any

Ambient temperature range

NBR seals


°C

-30 … +50

FKM seals


°C

-15 … +50

Minimum stability of the housing materials

with subplate mounting and version "DBWC"


Housing materials are to be selected so that there is sufficient safety for all imaginable operating conditions (e.g. with regard to pressure resistance, thread stripping strengths and tightening torques).

hydraulic

Size

1016252532

Maximum operating pressure

Port P

bar

350

Port X

bar

350

Port T

bar

315

Maximum counter pressure

Port Y (DC solenoid)

bar

210

Port Y (AC solenoid)

bar

160

Port T (DC solenoid)

bar

210

Port T (AC solenoid)

bar

160

Minimum set pressure

flow-dependent, see "characteristic curves"

Maximum set pressure

bar

50
100
200
315
350

Maximum flow

Subplate mounting

l/min

250-500-650

Threaded connection

l/min

250500650

Hydraulic fluid

see table

Hydraulic fluid temperature range

NBR seals

°C

-30 … +80

FKM seals

°C

-15 … +80

Viscosity range

mm²/s

10 … 800

Maximum admissible degree of contamination of the hydraulic fluid 1)

Class 20/18/15 according to ISO 4406 (c)
1)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Notes:

  • Tank preloading adds to the minimum set pressure (ports T and Y)

  • Technical data for directional seat valve see data sheet 22058, for directional spool valve data sheet 23178.

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Data sheet

Mineral oils

HL, HLP

NBR, FKM

DIN 51524

90220

Bio-degradable

1)

Insoluble in water

HETG

FKM

ISO 15380

90221

HEES

FKM

Soluble in water

HEPG

FKM

ISO 15380

Flame-resistant

Water-free

HFDU (glycol base)

FKM

ISO 12922

90222

HFDU (ester base)

1)

FKM

Important information on hydraulic fluids:

  • For further information and data on the use of other hydraulic fluids, please refer to the data sheets above or contact us.

  • There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).

  • The ignition temperature of the hydraulic fluid used must be 50 K higher than the maximum solenoid surface temperature.

  • Flame-resistant – containing water:

  • Maximum operating pressure 210 bar

  • Life cycle as compared to operation with mineral oil HL, HLP 30 … 100 %

  • Maximum hydraulic fluid temperature 60 °C

  • Bio-degradable and flame-resistant: If this hydraulic fluid is used, small amounts of dissolved zinc may get into the hydraulic system.

1)Not recommended for corrosion-protected version “J3”

Deviating technical data: Type-examination tested safety valves type DBW…E

(Component series 5X according to Pressure Equipment Directive 2014/68/EU)

hydraulic

Version


Pilot oil flow "no code"Pilot oil flow "Y"

Maximum counter pressure

Port Y

bar

-0

Port T

bar

See characteristic curves and explanatory notes for maximum counter pressurePT < 15

Maximum flow


See ordering code, safety instructions and characteristic curves "Type-examination tested safety valve"

Hydraulic fluid


Mineral oil (HL, HLP) according to DIN 51524 and DIN 51524-1

Hydraulic fluid temperature range

°C

-10 … +60

Viscosity range

mm²/s

12 … 230

(For applications outside these values, please consult us!)


Threaded connection "G"

Dimensions in mm

1

Name plate

2

X port for pilot oil supply, external

3

Y port for pilot oil return, external

4

Adjustment type "1"

5

Adjustment type "2"

6

Adjustment type "3"

7

Adjustment type "7"

8

Hexagon SW10

9

Space required to remove the key

11

Valve mounting bores

19

Omitted with internal pilot oil return

Version

D1

ØD2

T1


mm

mm

"DB 10 G" G1/2 34 14
"DB 15 G" G3/4 42 16
"DB 20 G" G1 47 18
"DB 25 G" G1 1/4 58 20
"DB 30 G" G1 1/2 65 22

Dimensions for attached directional valve see "Subplate mounting"

Subplate mounting with directional spool valve "6E"

1

Name plate

2

X port for pilot oil supply, external

3

Y port for pilot oil return, external

4

Adjustment type "1"

5

Adjustment type "2"

6

Adjustment type "3"

7

Adjustment type "7"

8

Hexagon SW10

9

Space required to remove the key

10

Locking pin

11

Valve mounting bores

12.1

Directional spool valve NG6

13

Solenoid “a”

14

Dimension for valve without manual override

15

Mating connector without circuitry (separate order)

16

Mating connector with circuitry (separate order)

17

Switching shock damping valve, optional

18

Space required to remove the mating connector

19

Omitted with internal pilot oil return

30

Dimension for solenoid with manual override “N”

31

Dimension ( ) for valve with AC solenoid

32

Dimension for valve with DC solenoid

33

Space required to remove the solenoid coil

34

Dimension for valve with concealed manual override "N9"

35

Lock nut SW17, tightening torque MA = 10+5 Nm

Version

L1

L2

L3

L4

L5

L6

L7

L8

L9

B1

B2

ØD1

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

"DB 10" 91 53.8 22.1 27.5 22.1 47.5 0 25.5 2 78 53.8 14
"DB 20" 116 66.7 33.4 33.3 11.1 55.6 23.8 22.8 10.5 100 70 18
"DB 30" 147.5 88.9 44.5 41 12.7 76.2 31.8 20 21 115 82.6 20

Subplate mounting with directional seat valve "6SM"

1

Name plate

2

X port for pilot oil supply, external

3

Y port for pilot oil return, external

4

Adjustment type "1"

5

Adjustment type "2"

6

Adjustment type "3"

7

Adjustment type "7"

8

Hexagon SW10

9

Space required to remove the key

10

Locking pin

11

Valve mounting bores

12.2

Directional seat valve NG6

13

Solenoid “a”

14

Dimension for valve without manual override

15

Mating connector without circuitry (separate order)

16

Mating connector with circuitry (separate order)

17

Switching shock damping valve, optional

18

Space required to remove the mating connector

19

Omitted with internal pilot oil return

30

Dimension for solenoid with manual override “N”

31

Dimension ( ) for valve with AC solenoid

32

Dimension for valve with DC solenoid

33

Space required to remove the solenoid coil

34

Dimension for valve with concealed manual override "N9"

35

Lock nut SW17, tightening torque MA = 10+5 Nm

Pilot control valve with ("DBWC 10 or 30") or without main spool insert ("DBWC, DBWT")

Dimensions in mm

Dimensions for attached directional valve see "Subplate mounting"

Installation bore

Dimensions in mm

1

Name plate

3

Y port for pilot oil return, external

5

Adjustment type "2"

6

Adjustment type "3"

7

Adjustment type "7"

8

Hexagon SW10

9

Space required to remove the key

11

Valve mounting bores

20

Seal ring

21

Main spool insert

22

Bore Ø32 mm can cut Ø45 mm at any point. However, it must be observed that the connection bore X and the mounting bore are not damaged!

23

Support ring and seal ring are to be inserted into this bore before assembly of the main spool.

24

Nozzle (separate order; recommended nozzle Ø1.0 mm)

25

Seal ring

26

Seal ring

27

Seal ring

28

Support ring

29

Support ring

35

Lock nut SW17, tightening torque MA = 10+5 Nm

Valve mounting screws (separate order)

For reasons of stability, exclusively the following valve mounting screws may be used:

  • Version "DB 10"
    4 x ISO 4762 - M12 x 50 - 10.9-flZn/nc/480h/C
    with friction coefficient μtotal = 0.09 … 0.14
    tightening torque MA  = 75 Nm ±10%
    material no. R913015611

  • Version "DB 20"
    4 x ISO 4762 - M16 x 50 - 10.9-flZn/nc/480h/C
    with friction coefficient μtotal = 0.09 … 0.14
    tightening torque MA = 185 Nm ±10%
    material no. R913015664

  • Version "DB 30"
    4 x DIN 912 - M18 x 50 - 10.9-flZn/nc/480h/C
    with friction coefficient μtotal = 0.09 … 0.14
    tightening torque MA = 248 Nm ±10%
    material no. R913015903

  • Version "DBC", "DBC 10", "DBC 30" and "DBT"
    4 x ISO 4762 - M8 x 40 - 10.9-flZn/nc/480h/C
    with friction coefficient μtotal = 0.09 … 0.14
    tightening torque MA = 31 Nm ±10%
    material no. R913015798

 

Notice:

The tightening torques stated are guidelines when using screws with the specified friction coefficients and when using a manual torque wrench (tolerance ±10%).

Required surface quality of the valve contact surface


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