Original Rexroth products only
Pumps

Product Category

loading

CGH3

Series H3.
Component series 3X.
Nominal pressure 350 bar.
Piston Ø 40 … 320 mm.
Piston rod Ø 28 … 220 mm.
Stroke length up to 6000 mm.
Availability:
Quantity:
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  • 3 types of mounting

  • Self-adjusting and adjustable end position cushioning


Ordering code

01

02

03


04


05


06

07

08


09

10

11

12

13

14

15

16

CG

H3


/


/


/


A

3X

/









01

Double-acting cylinder18)

CG

02

Series

H3

Types of mounting

03

Round flange at the cylinder head

MF3

Trunnion

MT42)

Foot mounting

MS2

04

Piston Ø (ØAL) 40 \u2026 320 mm

...

05

Piston rod Ø (ØMM) 28 \u2026 220 mm

...

06

Stroke length in mm3)

...

Design principle

07

Head and base flanged

A

08

Component series 30 ... 39 (30 ... 39: unchanged installation and connection dimensions)

3X

Line connection / version

09

According to ISO 1179-1 (pipe thread ISO 228-1)

B

According to ISO 9974-1 (metric thread ISO 261)

M

Flange connection according to ISO 6162-2 tab. 2 type 1 (≙ SAE 6000 PSI)

D25)

Flange connection according to ISO 6164 tab. 2

H

according to ISO 1179-1 (pipe thread ISO 228-1) with flat pipe flange

C31)

Line connection/position at cylinder head

10

View to piston rod30)

1

2

3

4

Line connection/position at cylinder base

11

View to piston rod30)

1

2

3

4

Piston rod design

12

Hard chromium-plated

C

Hardened and hard chromium-plated

H24)

Piston rod end

13

Thread for swivel head CGKD

H

Thread for swivel head CGA, CGAK, plain clevis CSA

G26)

With mounted swivel head CGAS

S17; 26)

With mounted swivel head CGA

L17; 26)

With mounted swivel head CGAK

M17; 26)

With mounted plain clevis CSA

N1; 17) 

End position cushioning

14

Without end position cushioning

U

Both sides, self-adjusting

D1)

Both sides, adjustable

E

Seal design

15

For mineral oil HL, HLP and oil-in-water emulsion HFA

Standard seal system

M

Standard seal system with guide rings

L

Reduced friction
heavy industry

R

For mineral oil HL, HLP, oil-in-water emulsion HFA and water glycol HFC

Standard seal system HFC

G

Servo quality/reduced friction

T

Chevron seal kits

A

For HDFR phosphate ester and HFDU polyol ester

Servo quality/reduced friction

S

Standard seal system FKM

V

Chevron seal kits

B

Option

16

Additional options, fill fields for additional options

Z

Without additional options, do not fill fields for additional options

W




Fields for additional options





17

18

19

20

21



Z







-P38)

17

Inductive proximity switches without mating connector - separate order

E37)

Without inductive proximity switches

W

18

Additional guide rings

F10; 28)

Without additional guide rings

W

19

Measuring coupling, on both sides

A

Without measuring coupling

W

20

Spherical bearing, maintenance-free

A

Flanged grease nipple

B

Standard conical grease nipple

W

21

Piston rod extension \u201cLY\u201d, specify in mm in plain text

Y16)

Without piston rod extension

W

1) Only piston Ø 40 \u2026 200 mm
2) Trunnion position freely selectable. When ordering, always specify the "XV" dimensions in the plain text in mm
3) For max. available stroke length see Technical data and for admissible stroke length (according to the kinking calculation) see Project planning information.
9) Only piston Ø 80 \u2026 320 mm
10) Seal designs A, B not possible; piston Ø 220 \u2026 320 mm standard
14) Not possible with piston rod end "N"
16) Only at left piston rod side (orientation: see figures Dimensions)
17) Only one swivel head/plain clevis mounted, left piston rod side (orientation: see figures Accessories)
18) Not standardized
24) Only piston rod Ø 28 \u2026 140 mm
25) Only piston Ø 63 \u2026 320 mm
26) Only piston Ø 40 \u2026 250 mm
27) Maximum operatign pressure 315 bar
28) With seal design "L" standard
30) All graphical representations in the data sheet show position 1
31) With MS2, only position 11 is possible
33) Version does not comply with ISO 6022
37) Min. stroke length = 20 mm
38) Marks order-relevant information which cannot be represented in the ordering code. These must be specified for each order.



Order example:

Without additional options:

CGH3MF3/100/56/300A3X/B11CADMW

With additional options:

CGHMF3/100/56/300A3X/B11CADMZ EWABW

With order-relevant information:

CGH3MF3/100/56/300A3X/B11CADMW-P

CGHMF3/100/56/300A3X/B11CADMZ EWABW-P


general

Installation position

any

Primer coat

Gentian blue (RAL 5010)

Minimum layer thickness of the priming 1)

µm

40
1) Other colors upon request. With cylinders and attachment parts, the following surfaces are not primed or painted:
▶ All fit diameters to the customer\u2019s side
▶ Sealing surfaces for line connection
▶ Sealing surfaces for flange connection
▶ Mounting surface for valve mounting
▶ Inductive proximity switches
▶ Position measurement system
The unpainted surfaces are protected using a corrosion protection agent which is free from solvents.

hydraulic

Nominal pressure 1)

bar

350

Minimum operating pressure (without load) 2)

bar

10

Static test pressure

bar

525

Reduced test pressure

bar

315

Operating viscosity range

mm²/s

12 \u2026 380

Optimum viscosity at operating temperature

mm²/s

20 \u2026 100

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 3)

Class 20/18/15 according to ISO 4406 (c)

Bleeding

By default secured against screwing out
1) Higher operating pressures upon request.
The specified operating pressures apply to applications with shock-free operation with reference to excess pressure and/or external loads. With extreme loads like e. g. high sequence cycle, mounting elements and threaded piston rod connections must be designed for durability.
2) Depending on the application, a certain minimum pressure is required in order to guarantee good functioning of the cylinder. Without load, a minimum pressure of 10 bar is recommended for differential cylinders; for lower pressures as well as double-acting cylinders, please contact us.
3) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Hydraulic fluid1)

Classification

Suitable sealing materials

Standards

Mineral oils

HL, HLP

FKM, NBR

DIN 51524

Oil-in-water emulsion

HFA

FKM, NBR

ISO 12922

Water glycol

HFC

upon request

Phosphate ester

HFDR

FKM

ISO 12922

Polyol ester

HFDU

FKM

ISO 12922

1) For further information on hydraulic fluids refer to data sheet R.90223.

Weight

Piston

Piston rod

with 0 mm stroke length


ØAL

ØMM

MF3

MT4

MS2


mm


kg

kg

kg


40 28 mm / - 12 12 10
50 36 mm / - 19 17 17
63 45 mm / - 37 35 36
80 56 mm / - 49 46 48
100 70 mm / - 80 79 81
125 90 mm / - 170 166 171
140 100 mm / - 236 233 236
160 110 mm / - 316 316 315
180 125 mm / - 456 455 473
200 140 mm / - 562 560 587
220 160 mm / - 753 671 690
250 180 mm / - 1057 972 948
280 200 mm / - 1224 1179 1135
320 220 mm / - 1431 1369 1369

Selection criteria for seals


Work and environmental conditions

Seal versions

M

G

V

L

A

B

T

R

S

Medium/temperature

Medium HL, HLP/operating temperature of medium \u201220 \u2026 +80 °C

++

++

++

++

++

++

++

++

++

Medium HFA/operating temperature of medium +5 \u2026 +55 °C

+/\u2012

+/\u2012

+/-

+/-

+

+/\u2012

++

+/-

+/\u2012

Medium HFC/operating temperature of medium \u201220 \u2026 +60 °C

\u2012

++

\u2012

\u2012

+/\u2012

\u2012

++

\u2012

\u2012

Medium HFDR/operating temperature of medium \u201215 \u2026 +80 °C

\u2012

\u2012

++

\u2012

\u2012

++

\u2012

\u2012

++

Medium HFDU/operating temperature of medium \u201215 \u2026 +80 °C

\u2012

\u2012

++

\u2012

\u2012

++

\u2012

\u2012

++

Ambient and rod temperature in the area of the piston rod \u201220 \u2026 +80 °C1)

++

+

+2)

++

++

+2)

+

++

++2)

Extended ambient and rod temperature in the area of the piston rod +80 \u2026 +120 °C

\u2012

\u2012

++

\u2012

\u2012

+

\u2012

\u2012

++

Function/velocity \u2026

Static holding function more than 10 minutes:
Attention! Application- and temperature-dependent

++

+

+

+

++

++

+

+

+

Static holding function short-time < 1 minute

++

++

++

++

++

++

++

++

++

Robust application conditions: steel works, mining, thin ice

++

++

++

++

++

++

\u2012

++

\u2012

Zero point control, hardly any amplitude, frequency ≤ 5 Hz, max. 5 minutes

\u2012

\u2012

\u2012

+/\u2012

\u2012

\u2012

++

+

++

Cylinder velocity ≥ 0.001 m/s stick-slip behavior

++

+

+

++

\u2012

\u2012

++

++

++

Cylinder velocity 0.01 \u2026 0.5 m/s3)

++

+

+

++

+

+

++

++

++

Cylinder velocity > 0.5 \u2026 ≤ 0.8 m/s3)

\u2012

+/\u2012

+/\u2012

++

\u2012

\u2012

++

+

++

Stroke length > 1.0 m

+/\u2012

++

++

++

++

++

++

++

++

Standstill period (wear)

++

+/\u2012

+/\u2012

++

+/\u2012

\u2012

++

++

++

Undissolved air in the oil4)

\u2012

+

+

+

\u2012

\u2012

+

+

+


++ = very good      + = good      +/\u2013 = conditional, depending on the application parameters      \u2013 = inappropriate

General technical data in corresponding data sheets will remain valid!
Generally, a medium temperature of approx. 40 °C is recommended. The specified values are to be regarded as guidelines; depending on the case of application, it may be necessary to check the suitability of the seal system.
1) Moreover, observe the corresponding medium temperature range
2) Lower temperature limit \u201315 °C
3) Standard line connections not designed for that velocity
4) \u2012 = Seal is destroyed,  + Seal is not directly destroyed, leakage may occur

Stroke velocity

Piston Ø

Line connection

Maximum stroke velocity 1)

mm


m/s

40 G1/2 0.31
50 G1/2 0.2031
63 G3/4 0.28
80 G3/4 0.18
100 G1 0.2
125 G1 1/4 0.2
140 G1 1/4 0.16
160 G1 1/2 0.18
180 G1 1/2 0.141
200 G1 1/2 0.1131
220 G1 1/2 0.09
250 G1 1/2 0.07
280 G1 1/2 0.06
320 G1 1/2 0.04
1) Please observe the guideline on max. stroke velocities (with recommended flow velocity of 5 m/s in the line connection) in the table. Higher stroke velocities upon request. If the extension velocity is considerably higher than the retraction velocity of the piston rod, drag-out losses of the medium may result. If necessary, please consult us.

Life cycle:

Rexroth cylinders correspond to the reliability recommendations for industrial applications. ≥ 10,000,000 Double strokes in idle continuous operation or 3,000 km piston travel at 70 % of the nominal pressure, without load on the piston rod, with a maximum velocity of 0.5 m/s, with a failure rate of less than 5 %.

Notices:

Boundary and application conditions:

  • The mechanical alignment of the movement axis and thus the mounting points of hydraulic cylinder and piston rod must be ensured. Lateral forces on the guides of piston rod and piston are to be avoided. It may be necessary to consider the own weight of the hydraulic cylinder (MP3/MP5 or MT4) or the piston rod.

  • The kinking length/kinking load of the piston rod and/or the hydraulic cylinder must be observed (see Kinking).

  • The maximum admissible stroke velocities with regard to the suitability/load of seals must be observed as must their compatibility with the properties of the fluid type (see seals).

  • The maximum admissible velocities/kinetic energies when moving into the end positions, also considering external loads, must be observed.
    Danger: Excess pressure

  • The maximum admissible operating pressure must be complied with in any operating state of the hydraulic cylinder. Possible pressure intensification resulting from the area ratio of annulus area to piston area and possible throttling points are to be observed.

  • Detrimental environmental influences, like e. g. aggressive finest particles, vapors, high temperatures, etc. as well as contamination and deterioration of the hydraulic fluid are to be avoided.

 

Standards:

Bosch Rexroth standard; main dimensions like piston Ø and piston rod Ø correspond to ISO 3320.

 

Acceptance:

Each cylinder is tested according to Bosch Rexroth standard and in compliance with ISO 10100: 2001.

 

Safety instructions:

For assembly, commissioning and maintenance of hydraulic cylinders, observe the operating instructions 07100-B!

Service and repair work has to be performed by Bosch Rexroth AG or by personnel especially trained for this purpose. No warranty is accepted for damage as a consequence of assembly, maintenance or repair work not performed by Bosch Rexroth AG.

 

Check lists for hydraulic cylinders:

Cylinders the characteristics and/or application parameters of which deviate from the values specified in the data sheet can only be offered as a special version upon request. For offers, the variations of the characteristics and/or application parameters must be described in the check lists for hydraulic cylinders (07200).

 

This list does not claim to be complete. In case of questions regarding the compatibility with the medium or exceedance of the boundary or application conditions, please contact us.

All graphical representations in the data sheet are examples. The product supplied may therefore differ from the figure.

Project planning software ICS (Interactive Catalog System)

The ICS (Interactive Catalog System) is a selection and project planning help for hydraulic cylinders. The ICS allows designers for machines and systems to quickly and reliably find the perfect hydraulic cylinder solution through logic-guided type key enquiries. This software helps to solve design and project planning tasks more quickly and efficiently. After having been guided through the product selection, the user quickly and reliably gets the exact technical data of the selected component as well as 2D and 3D CAD data in the correct file format for all common CAD systems.

This allows users to reduce costs while increasing their competitiveness.

www.boschrexroth.com/ics

Diameters, areas, forces, flow

Piston

Piston rod

Area ratio

Areas

Force at 350 bar

Flow at 0.1 m/s

Maximum available stroke length

Piston

Rod

Ring

Pressure

Differential

Traction

Off

Differential

On

ØAL

ØMM

φ A1/A3

A1

A2

A3

F1

F2

F3

qV1

qV2

qV3


mm



cm²

cm²

cm²

kN

kN

kN

l/min

l/min

l/min

mm

40 28 mm / - 1.96 12.56 6.16 6.4 43.96 1) 21.56 22.4 7.5 2) 3.7 3.8 2000
50 36 mm / - 2.08 19.63 10.18 9.45 68.71 1) 35.63 33.08 11.8 2) 6.1 5.7 2000
63 45 mm / - 2.04 31.17 15.9 15.27 109.1 1) 55.65 53.45 18.7 2) 9.5 9.2 2000
80 56 mm / - 1.96 50.26 24.63 25.63 175.91 1) 86.21 89.71 30.2 2) 14.8 15.4 2000
100 70 mm / - 1.96 78.54 38.48 40.06 274.89 1) 134.68 140.21 47.1 2) 23.1 24 3000
125 90 mm / - 2.08 122.72 63.62 59.1 429.52 1) 222.67 206.85 73.6 2) 38.2 35.4 3000
140 100 mm / - 2.04 153.94 78.54 75.4 538.79 1) 274.89 263.9 92.4 2) 47.1 45.3 3000
160 110 mm / - 1.9 201.06 95.06 106 703.71 1) 332.71 371 120.6 2) 57 63.6 3000
180 125 mm / - 1.93 254.47 122.72 131.75 890.65 1) 429.52 461.13 152.7 2) 73.6 79.1 3000
200 140 mm / - 1.96 314.16 153.96 160.2 1099.56 1) 538.86 560.7 188.5 2) 92.4 96.1 3000
220 160 mm / - 2.12 380.1 201 179.1 1330.5 1) 703.7 626.8 228.1 2) 120.7 107.4 6000
250 180 mm / - 2.08 490.8 254.4 236.4 1718.1 1) 890.6 827.4 294.5 2) 152.7 141.8 6000
280 200 mm / - 2.04 615.7 314.1 301.6 2155.1 1) 1099.6 1055.6 369.4 2) 188.5 180.9 6000
320 220 mm / - 1.9 804.2 380.1 424.2 2814.9 1) 1330.5 1484.4 482.5 2) 228.1 254.4 6000
1) Theoretical static cylinder force (without consideration of the efficiency and admissible load for attachment parts such as swivel heads, plates, or valves, etc.)
2) Stroke velocity

Tolerances according to ISO 6020-1

Installation dimensions

WC

XC2)

XO2)

XS1; 2)

XV2)

ZP2)


Mounting type

MF3

MP3

MP5

MS2

MT4

MF4


Stroke length in mm

Tolerances in mm

Stroke tolerances in mm

≤ 1.250

±2

±1,5

±1,5

±2

±2

±1,5

+2

> 1.250 \u2026 ≤ 3.150

±4

±3

±3

±4

±4

±3

+5

> 3.150 \u2026 ≤ 6.000

±8

±5

±5

±8

±8

±5

+8

1) Not standardized
2) Including stroke length
3) Stroke tolerances must not be added to the tolerances listed in this table.

Type of mounting MF3: Round flange at the cylinder head

Type of mounting MT4: Trunnion

Type of mounting MS2: Foot mounting

Bleeding/measuring coupling

 

By default, a patented safety bleeding device against unintended screwing out in head and base is delivered for all cylinders.

The port allows for the installation of a measuring coupling with check valve for pressure measurement or contamination-free bleeding. Measuring coupling with check valve function, i.e. it can also be connected when the system is pressurized.

1) Bleeding: with view to the piston rod, the position is always offset by 90° in relation to the line connection (clockwise)

Scope of delivery: measuring coupling G1/4

MESSKUPPLUNG AB 20-11/K1 G1/4 with seal ring made of NBR

Material no. R900009090

MESSKUPPLUNG AB 20-11/K1V G1/4 with seal ring made of FKM

Material no. R900001264

Proximity switches

 

Inductive proximity switches are used as reliable end position control for hydraulic cylinders. They are an important element for the safe and exact monitoring of safety equipment, locks and/or other machine functions in their end position by means of the output of signals. The proximity switch which is high-pressure resistant up to 500 bar works in a contactless manner. Consequently, it is wear-free. The proximity switch has been set at the factory. The switching distance must not be adjusted. The lock nut of the proximity switch is marked at the factory using sealing wax. On versions with proximity switch, the cylinders are equipped with proximity switches on both sides.

Technical data proximity switch

Function type


PNP normally open contact

Admissible pressure

bar

500

Operating voltage


V DC

10 ... 30

including residual ripple

%

≤ 15

Voltage drop

V

≤ 1.5

Rated operating voltage

V DC

24

Rated operating current

mA

200

Idle current

mA

≤ 8

Residual current

μA

≤ 10

Repetition accuracy

%

≤ 5

Hysteresis

%

≤ 15

Ambient temperature range

°C

-25 \u2026 +80

Temperature drift

%

≤ 10

Switching frequency

Hz

1000

Protection class

active area


IP68 IP68 according to DIN 40050

Proximity switch


IP67

Housing material

Material no. 1.4104

Pin assignment


Type of mounting MF3: Round flange at the cylinder head

1) Bleeding: with view to the piston rod, the position is always offset by 90° in relation to the line connection (clockwise)
2) Throttle valve only with end position cushioning "E" (180° for bleeding)
3) Observe the minimum stroke length \u201cXmin.\u201c
4) For piston Ø 160 ... 280 mm, 8 mounting bores
For piston Ø 320 mm, 12 mounting bores

MF3: with seal design \u201cA\u201d, \u201cB\u201d and AL Ø 160 \u2026 320 mm

type of mounting MF3

ØAL

ØMM

KK 1)

1)

KK 2)

2)

NV

ØD

ØDA

ØD4 3)

EE 4) 5)

EE 4) 6)

Y

X1

ØRD

WC

VD

NF

PK

A1

ZM

X

ØFB

ØFC

ØUC

α

WA

ØRA 7)

VE 7)

ØRA 8)

VE 8)























min.













mm



mm


mm

mm

mm

mm

mm



mm

mm

mm


mm

mm

mm

mm

mm

mm

mm

mm


mm


mm

mm

°

mm

mm

mm

mm

mm

40 28 mm / - M22 x 1.5 22 M24 x 2 35 22 92 52 34 G1/2 M22 x 1.5 91 43 95  
e8
23 5 35 120 0 302 - 13.5 H13
 
120  
js13
145 0
- 1
60 18 52 45 52 20
50 36 mm / - M28 x 1.5 28 M30 x 2 45 30 108 62 34 G1/2 M22 x 1.5 90 51.5 115  
e8
20 5 40 120 0 300 - 13.5 H13
 
140  
js13
165 0
- 1
60 18 70 47 70 19
63 45 mm / - M35 x 1.5 35 M39 x 3 55 36 140 78 42 G3/4 M27 x 2 117 67 150  
e8
20 5 40 133 0 367 - 17.5 H13
 
180  
js13
210 0
- 1
60 22 88 43 88 13
80 56 mm / - M45 x 1.5 45 M50 x 3 75 46 148 100 42 G3/4 M27 x 2 124 71.5 160  
e8
20 5 50 146 0 394 - 17.5 H13
 
195  
js13
230 0
- 1
60 22 98 53 98 15
100 70 mm / - M58 x 1,5 58 M64 x 3 95 60 186 125 47 G1 M33 x 2 119 90.5 200  
e8
20 5 55 171 0 409 - 22 H13
 
230  
js13
270 0
- 1
60 25 120 55 120 17
125 90 mm / - M65 x 1.5 65 M80 x 3 110 75 235 160 58 G1 1/4 M42 x 2 170 114 245  
e8
25 5 70 205 0 545 - 26 H13
 
290  
js13
335 0
- 1
60 32 150 68 150 20
140 100 mm / - M80 x 2 80 M90 x 3 120 85 258 175 58 G1 1/4 M42 x 2 186 126 280  
e8
30 10 70 219 0 591 - 30 H13
 
330  
js13
380 0
- 1
60 35 170 75 170 23
160 110 mm / - M100 x 2 100 M100 x 3 140 95 292 200 65 G1 1/2 M48 x 2 210 142.5 300  
e8
40 10 80 240 0 660 - 30 H13
 
360  
js13
420 0
- 1
45 40 200 90 200 90
180 125 mm / - M110 x 2 110 M110 x 4 150 110 325 220 65 G1 1/2 M48 x 2 241 159.5 335  
e8
40 10 95 264 0 746 - 36 H13
 
400  
js13
470 0
- 1
45 45 230 100 230 100
200 140 mm / - M120 x 3 120 M120 x 4 160 120 350 245 65 G1 1/2 M48 x 2 262 172.5 360  
e8
40 10 105 278 0 802 - 36 H13
 
430  
js13
500 0
- 1
45 45 250 110 250 110
220 160 mm / - M120 x 3 120 M120 x 4 160 140 375 292 65 G1 1/2 M48 x 2 262 185 400  
e8
40 10 115 326 0 850 - 39 H13
 
475  
js13
550 0
- 1
45 40 275 125 275 125
250 180 mm / - M130 x 3 130 M150 x 4 190 160 440 324 65 G1 1/2 M48 x 2 272 218 450  
e8
40 10 125 336 0 880 20 45 H13
 
530  
js13
610 0
- 1
45 40 320 135 320 135
280 200 mm / - - - M160 x 4 200 180 460 368 65 G1 1/2 M48 x 2 282 228 470  
e8
50 10 130 366 0 930 - 45 H13
 
550  
js13
630 0
- 1
45 40 335 150 335 150
320 220 mm / - - - M180 x 4 220 200 490 406 65 G1 1/2 M48 x 2 287 243 510  
e8
55 10 140 391 5 965 340 45 H13
 
590  
js13
670 0
- 1
30 40 350 165 350 165
1) Thread design "G"
2) Thread design "A"
3) Ø D4 max. 0.5 mm deep
4) Flange connections see separate table
5) Line connection \u201cB\u201d and \u201cC\u201d
6) Line connection \u201cM"
7) Dimensions for cylinders with seal design M, T, G, L, R, S and V
8) Dimensions for cylinders with seal design A and B

Type of mounting MT4: Trunnion

1) Bleeding: with view to the piston rod, the position is always offset by 90° in relation to the line connection (clockwise)
2) Throttle valve only with end position cushioning "E" (180° for bleeding)
3) Observe the minimum stroke length \u201cXmin.\u201c
4) Trunnion nut with ØAL ≥ 125 mm either at head or at base side depending on the position of the trunnion (XV).

MT4: with seal design \u201cA\u201d, \u201cB\u201d, and AL Ø 160 \u2026 320 mm

1) Trunnion nut with ØAL ≥ 125 mm either at head or at base side depending on the position of the trunnion (XV).

Dimensions for cylinder with piston rod extension \u201cLY\u201c in retracted condition

type of mounting MT4

ØAL

ØMM

KK 1)

1)

KK 2)

2)

NV

ØD

ØDA

ØD4 3)

EE 4) 5)

EE 4) 6)

Y

X1

WA

PK

ZM

X

XV 7)

XV

XV

BD

UV 8)

ØTD

TL

TM

r

ØRA 9)

VE 9)

ØRA 10)

VE 10)


















min.

average

min.

max.














mm



mm


mm

mm

mm

mm

mm



mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm


mm


mm


mm

mm

mm

mm

mm

40 28 mm / - M22 x 1.5 22 M24 x 2 35 22 92 52 34 G1/2 M22 x 1.5 91 43 18 120 302 42 151 + X/2 172 138 + X 48 101 40  
e8
30  
js16
95  
h13
2 52 45 52 20
50 36 mm / - M28 x 1.5 28 M30 x 2 45 30 108 62 34 G1/2 M22 x 1.5 90 51.5 18 120 300 50 150 + X/2 175 134 + X 48 117 40  
e8
30  
js16
120  
h13
2 70 47 70 19
63 45 mm / - M35 x 1.5 35 M39 x 3 55 36 140 78 42 G3/4 M27 x 2 117 67 22 133 367 64 183.5 + X/2 215.5 163.5 + X 53 153 45  
e8
35  
js16
150  
h13
2 88 43 88 13
80 56 mm / - M45 x 1.5 45 M50 x 3 75 46 148 100 42 G3/4 M27 x 2 124 71.5 22 146 384 82 197 + X/2 238 168 + X 68 169 55  
e8
50  
js16
160  
h13
2 98 53 98 15
100 70 mm / - M58 x 1,5 58 M64 x 3 95 60 186 125 47 G1 M33 x 2 119 90.5 25 171 409 109 204.5 + X/2 259 165 + X 88 203 60  
e8
55  
js16
200  
h13
2 120 55 120 17
125 90 mm / - M65 x 1.5 65 M80 x 3 110 75 235 160 58 G1 1/4 M42 x 2 170 114 32 205 545 131 272.5 + X/2 338 207 + X 118 252 75  
e8
60  
js16
245  
h13
2.5 150 68 150 20
140 100 mm / - M80 x 2 80 M90 x 3 120 85 258 175 58 G1 1/4 M42 x 2 186 126 35 219 591 147 295.5 + X/2 369 222 + X 128 282 85  
e8
70  
js16
280  
h13
2.5 170 75 170 23
160 110 mm / - M100 x 2 100 M100 x 3 140 95 292 200 65 G1 1/2 M48 x 2 210 142.5 40 240 660 186 330 + X/2 423 237 + X 148 310 95  
e8
80  
js16
300  
h13
2.5 200 90 200 90
180 125 mm / - M110 x 2 110 M110 x 4 150 110 325 220 65 G1 1/2 M48 x 2 241 159.5 45 264 746 212 373 + X/2 479 267 + X 168 348 110  
e8
90  
js16
335  
h13
2.5 230 100 230 100
200 140 mm / - M120 x 3 120 M120 x 4 160 120 350 245 65 G1 1/2 M48 x 2 262 172.5 45 278 802 228 401 + X/2 515 287 + X 188 373 120  
e8
100  
js16
360  
h13
2.5 250 110 250 110
220 160 mm / - M120 x 3 120 M120 x 4 160 140 375 292 65 G1 1/2 M48 x 2 262 185 40 326 850 205 425 + X/2 527.5 322.5 + X 165 398 130  
e8
100  
js16
400  
h13
2.5 275 125 275 125
250 180 mm / - M130 x 3 130 M150 x 4 190 160 440 324 65 G1 1/2 M48 x 2 272 218 40 336 880 245 440 + X/2 562.5 317.5 + X 175 463 140  
e8
100  
js16
450  
h13
5 320 135 320 135
280 200 mm / - - - M160 x 4 200 180 460 368 65 G1 1/2 M48 x 2 282 228 40 366 930 245 465 + X/2 587.5 342.5 + X 205 486 170  
e8
125  
js16
480  
h13
5 335 150 335 150
320 220 mm / - - - M180 x 4 220 200 490 406 65 G1 1/2 M48 x 2 287 243 40 391 965 600 482.5 + X/2 782.5 182.5 + X 245 537 200  
e8
150  
js16
500  
h13
5 350 165 350 165
1) Thread design "G"
2) Thread design "A"
3) Ø D4 max. 0.5 mm deep
4) Flange connections see separate table
5) Line connection \u201cB\u201d and \u201cC\u201d
6) Line connection \u201cM"
7) XVcent. Recommendation: Trunnion position in cylinder center
8) The specified dimensions are maximum values, tolerance classes 342 according to ISO 9013 Thermal cutting
9) Dimensions for cylinders with seal design M, T, G, L, R, S and V
10) Dimensions for cylinders with seal design A and B

Important installation information:

During installation, it must be ensured that the trunnion bearings are installed up to the trunnion shoulders. Any variation may reduce the product's service life.

Type of mounting MS2: Foot mounting

1) Bleeding: with view to the piston rod, the position is always offset by 90° in relation to the line connection (clockwise)
2) Throttle valve only with end position cushioning "E" (180° for bleeding)
3) Observe the minimum stroke length \u201cXmin.\u201c
4) Recess 2 mm deep, for hexagon socket head cap screws; ISO 4762 (with piston Ø 320 mm DIN 931) \u2012 The screws must not be subjected to shear force. Force distribution via additional external fitting strip.

MS2: with seal design \u201cA\u201d, \u201cB\u201d, and AL Ø 160 \u2026 320 mm

type of mounting MS2

ØAL

ØMM

KK 1)

1)

KK 2)

2)

NV

ØD

ØDA

ØD4 3)

EE 4) 5)

EE 4) 6)

Y

X1

WA

PK

XS

ZM

SS

X

S

S1

ØSB

ST

TS

US 7)

LH

L1 7)

ØRA 8)

VE 8)

ØRA 9)

VE 9)




















min.















mm



mm


mm

mm

mm

mm

mm



mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm


mm

mm


mm

mm

mm

mm

mm

mm

mm

40 28 mm / - M22 x 1.5 22 M24 x 2 35 22 92 52 34 G1/2 M22 x 1.5 91 43 18 120 126 302 50 - 30 15 17.5 H13
 
32 125  
js13
164 50 100 52 45 52 20
50 36 mm / - M28 x 1.5 28 M30 x 2 45 30 108 62 34 G1/2 M22 x 1.5 90 51.5 18 120 130 300 40 4 40 20 22 H13
 
37 150  
js13
197 60 118 70 47 70 19
63 45 mm / - M35 x 1.5 35 M39 x 3 55 36 140 78 42 G3/4 M27 x 2 117 67 22 133 164 367 39 15 50 25 24 H13
 
47 185  
js13
235 75 149 88 43 88 13
80 56 mm / - M45 x 1.5 45 M50 x 3 75 46 148 100 42 G3/4 M27 x 2 124 71.5 22 146 176 394 42 22 60 30 26 H13
 
52 210  
js13
270 80 160 98 53 98 15
100 70 mm / - M58 x 1,5 58 M64 x 3 95 60 186 125 47 G1 M33 x 2 119 90.5 25 171 179 409 51 23 70 35 33 H13
 
62 250  
js13
320 100 200 120 55 120 17
125 90 mm / - M65 x 1.5 65 M80 x 3 110 75 235 160 58 G1 1/4 M42 x 2 170 114 32 205 245 545 55 39 90 45 40 H13
 
72 310  
js13
392 120 245 150 68 150 20
140 100 mm / - M80 x 2 80 M90 x 3 120 85 258 175 58 G1 1/4 M42 x 2 186 126 35 219 265.5 591 60 39 95 47.5 40 H13
 
77 340  
js13
422 135 271 170 75 170 23
160 110 mm / - M100 x 2 100 M100 x 3 140 95 292 200 65 G1 1/2 M48 x 2 210 142.5 40 240 302.5 660 55 64 115 57.5 45 H13
 
87 370  
js13
462 150 305 200 90 200 90
180 125 mm / - M110 x 2 110 M110 x 4 150 110 325 220 65 G1 1/2 M48 x 2 241 159.5 45 264 353.5 746 39 110 145 72.5 45 H13
 
79 415  
js13
515 165 337 230 100 230 100
200 140 mm / - M120 x 3 120 M120 x 4 160 120 350 245 65 G1 1/2 M48 x 2 262 172.5 45 278 379.5 802 43 116 155 77.5 52 H13
 
112 460  
js13
570 180 366 250 110 250 110
220 160 mm / - M120 x 3 120 M120 x 4 160 140 375 292 65 G1 1/2 M48 x 2 262 185 40 326 387.5 850 75 100 155 77.5 52 H13
 
112 500  
js13
610 200 398 275 125 275 125
250 180 mm / - M130 x 3 130 M150 x 4 190 160 440 324 65 G1 1/2 M48 x 2 272 218 40 336 397.5 880 85 90 155 77.5 52 H13
 
122 550  
js13
660 225 456 320 135 320 135
280 200 mm / - - - M160 x 4 200 180 460 368 65 G1 1/2 M48 x 2 282 228 40 366 410 930 110 70 160 80 62 H13
 
142 600  
js13
722 235 476 335 150 335 150
320 220 mm / - - - M180 x 4 220 200 490 406 65 G1 1/2 M48 x 2 287 243 40 391 440 965 85 400 190 95 74 H13
 
162 650  
js13
785 255 512 350 165 350 165
1) Thread design "G"
2) Thread design "A"
3) Ø D4 max. 0.5 mm deep
4) Flange connections see separate table
5) Line connection \u201cB\u201d and \u201cC\u201d
6) Line connection \u201cM"
7) The specified dimensions are maximum values, tolerance classes 342 according to ISO 9013 Thermal cutting
8) Dimensions for cylinders with seal design M, T, G, L, R, S and V
9) Dimensions for cylinders with seal design A and B

Flange ports

Dimensions for rectangular flange according to ISO 6162-2 tab. 2 type 1

Dimensions for square flange according to ISO 6164 tab. 2

Version \u201cD\u201d
ISO 6162-2 tab. 2 type 1 (400 bar) (≙ SAE 6000 PSI)

ØAL

Y

PK

X1

Ød3

Ød3 1)

c

w

d1

t1 2)

3)

mm

mm

mm

mm

mm


mm

mm

mm

mm


mm

bar

63 113 141 65 13 1/2\u2033 40.5 ± 0.25 18.2 ± 18.2 M8 16 400
80 120 154 69 13 1/2\u2033 40.5 ± 0.25 18.2 ± 0.25 M8 16 400
100 114 181 87 19 3/4\u2033 50.8 ± 0.25 23.8 ± 0.25 M10 20 400
125 162.5 220 111.5 25 1\u2033 57.2 ± 0.25 27.8 ± 0.25 M12 24 400
140 179.5 232 121.5 32 1 1/4\u2033 66.6 ± 0.25 31.8 ± 0.25 M14 26 400
160 197.5 265 139.5 32 1 1/4\u2033 66.6 ± 0.25 31.8 ± 0.25 M14 26 400
180 233.5 279 156.5 32 1 1/4\u2033 66.6 ± 0.25 31.8 ± 0.25 M14 26 400
200 254.5 293 167.5 38 1 1/2\u2033 79.3 ± 0.25 36.5 ± 0.25 M16 30 400
220 262 326 178 38 1 1/2\u2033 79.3 ± 0.25 36.5 ± 0.25 M16 30 400
250 272 336 212 38 1 1/2\u2033 79.3 ± 0.25 36.5 ± 0.25 M16 30 400
280 282 366 222 38 1 1/2\u2033 79.3 ± 0.25 36.5 ± 0.25 M16 30 400
320 287 391 236 51 2\u2033 96.8 ± 0.25 44.5 ± 0.25 M20 36 400
1) Flange connection according to ISO 6162-2 tab. 2 type 1 corresponds to flange connection according to SAE 6000 PSI
2) Thread depth
3) Max. operating pressure for related flanges in bar

Version \u201cH\u201d
ISO 6164

ØAL

Y

PK

X1

Ød3

w

d1

t1 1)

2)

mm

mm

mm

mm

mm

mm

mm


mm

bar

40 90 122 42.5 10 24 ± 0.25 M6 12.5 400
50 89 122 51 10 24.7 ± 0.25 M6 12.5 400
63 113 141 66 19 35.4 ± 0.25 M8 16 400
80 120 154 70 19 35.4 ± 0.25 M8 16 400
100 118 173 89.5 19 35.4 ± 0.25 M8 16 400
125 162.5 220 112.5 32 51.6 ± 0.25 M12 24 400
140 179.5 232 124.5 32 51.6 ± 0.25 M12 24 400
180 197.5 265 140.5 38 60.1 ± 0.25 M16 30 400
160 233.5 279 156.5 38 60.1 ± 0.25 M16 30 400
200 254.5 293 170.5 38 60.1 ± 0.25 M16 30 400
220 262 326 182 38 60.1 ± 0.25 M16 30 400
250 272 336 216 38 60.1 ± 0.25 M16 30 400
280 282 366 226 38 60.1 ± 0.25 M16 30 400
320 287 391 240 51 69.3 ± 0.25 M16 30 400
1) Thread depth
2) Max. operating pressure for related flanges in bar

Throttle valve

ØAL

mm

40 50 63 80 100 125 140 160 180 200 220 250 280 320

Nominal width

mm

4 5 8 20

ØAL

=

Piston Ø

1) Throttle valve only with end position cushioning "E" (180° for bleeding)

Proximity switch

1) The proximity switch is always located opposite of the line connection

Installation space for mating connector

1) Piston Ø 220 ... 320 mm Angled mating connector not possible

Proximity switch

ØAL

ØMM

PM

L7

X3

X4

X5

mm


mm

mm

mm

mm

mm

40 28 mm / - 112 95 94 170 125
50 36 mm / - 110 98 175 130
63 45 mm / - 125 121 103 180 135
80 56 mm / - 138 128 108 185 140
100 70 mm / - 161 124 116 195 150
125 90 mm / - 189 178 126 205 160
140 100 mm / - 209 191 146 225 180
160 110 mm / - 228 216 151 230 185
180 125 mm / - 254 246 159 1) 235 190
200 140 mm / - 264 269 166 1) 245 200
220 160 mm / - 310 270 177 1) 255 -
250 180 mm / - 320 280 187 1) 265
280 200 mm / - 360 285 199 1) 275
320 220 mm / - 375 295 209 1) 285
1) Piston Ø 220 ... 320 mm Proximity switch not protruding


Kinking

For the admissible stroke length with flexibly guided load and a factor of 3.5 for safety against kinking, please refer to the relevant table. For other installation positions of the cylinder, the admissible stroke length must be interpolated.

Admissible stroke length for non-guided load on request.

Kinking calculations are carried out according to the following formulas:

 

1. Calculation according to Euler

 

if λ > λg

 

2. Calculation according to Tetmajer

 

if λ ≤ λg

Explanation

E

=

module of elasticity in N/mm2

=

2.1 x 105 for steel

l

=

Geometrical moment of inertia in mm4


for circular cross-section

v

=

3.5 (safety factor)

LK

=

free kinking length in mm (dependent on type of mounting; see sketches A, B, C)

d

=

Piston rod Ø in mm

λ

=

Slenderness ratio

=

Re

=

Yield strength of the piston rod material

Influence of the type of mounting on the kinking length:

 
 
 

Admissible stroke length
Type of mounting MF3

ØAL

ØMM

admissible stroke length with



100 bar

210 bar

350 bar



45°

90°

45°

90°

45°

90°

mm


mm

mm

mm

mm

mm

mm

mm

mm

mm

40 28 mm / - 1370 1415 1600 1020 1035 1075 795 800 810
50 36 mm / - 1755 1825 2135 1345 1370 1440 1060 1070 1090
63 45 mm / - 2000 2000 2000 1660 1695 1800 1320 1330 1365
80 56 mm / - 2000 2000 2000 2000 2000 2000 1600 1620 1665
100 70 mm / - 3000 3000 3000 2470 2530 2740 1900 2010 2085
125 90 mm / - 3000 3000 3000 3000 3000 3000 2615 2660 2785
140 100 mm / - 3000 3000 3000 3000 3000 3000 2875 2920 3000
160 110 mm / - 3000 3000 3000 3000 3000 3000 2775 3000 3000
180 125 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
200 140 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
220 160 mm / - 6000 6000 6000 5410 5630 6000 4575 4675 5055
250 180 mm / - 6000 6000 6000 5950 6000 6000 4815 5160 5605
280 200 mm / - 6000 6000 6000 6000 6000 6000 5005 5565 6000
320 220 mm / - 6000 6000 6000 6000 6000 6000 4560 5060 6000

Installation position

1) Adm. stroke length

Admissible stroke length
Type of mounting MT4

ØAL

ØMM

admissible stroke length with



100 bar

210 bar

350 bar



45°

90°

45°

90°

45°

90°

mm


mm

mm

mm

mm

mm

mm

mm

mm

mm

40 28 mm / - 560 580 640 380 385 395 265 270 275
50 36 mm / - 760 790 890 353 545 565 390 395 400
63 45 mm / - 930 965 1105 665 675 705 490 495 505
80 56 mm / - 1125 1170 1365 815 830 875 610 615 625
100 70 mm / - 1390 1450 1730 1030 1050 1120 785 790 810
125 90 mm / - 1755 1845 2300 1345 1380 1500 1040 1050 1090
140 100 mm / - 1935 2030 2545 1485 1525 1660 1150 1165 1210
160 110 mm / - 2020 2125 2660 1545 1585 1725 1190 1205 1250
180 125 mm / - 2300 2420 3000 1770 1820 1990 1370 1390 1445
200 140 mm / - 2555 2695 3000 1990 2050 2270 1555 1580 1655
220 160 mm / - 2870 3045 4185 2320 2410 2760 1865 1905 2035
250 180 mm / - 3180 3380 4665 2580 2680 3080 2080 2125 2270
280 200 mm / - 3430 3645 5130 2800 2915 3390 2270 2325 2500
320 220 mm / - 3700 3925 5435 3000 3115 3585 2065 2295 2640

Installation position

1) Adm. stroke length

Admissible stroke length
Type of mounting MS2

ØAL

ØMM

admissible stroke length with



100 bar

210 bar

350 bar



45°

90°

45°

90°

45°

90°

mm


mm

mm

mm

mm

mm

mm

mm

mm

mm

40 28 mm / - 1265 1310 1500 920 935 970 690 695 710
50 36 mm / - 1650 1715 2000 1235 1260 1330 950 960 980
63 45 mm / - 1995 2000 2000 1520 1550 1655 1180 1190 1220
80 56 mm / - 2000 2000 2000 1850 1895 2000 1445 1460 1510
100 70 mm / - 2940 3000 3000 2310 2370 2585 1830 1855 1925
125 90 mm / - 3000 3000 3000 3000 3000 3000 2640 2685 2810
140 100 mm / - 3000 3000 3000 3000 3000 3000 2640 2690 2840
160 110 mm / - 3000 3000 3000 3000 3000 3000 2510 2760 2955
180 125 mm / - 3000 3000 3000 3000 3000 3000 2900 3000 3000
200 140 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
220 160 mm / - 6000 6000 6000 5065 5280 6000 4225 4330 4705
250 180 mm / - 6000 6000 6000 5590 5835 6000 4455 4805 5250
280 200 mm / - 6000 6000 6000 6000 6000 6000 4645 5205 5790
320 220 mm / - 6000 6000 6000 6000 6000 6000 4175 4680 6000

Installation position

1) Adm. stroke length

With longer strokes, an extended guide and/or the use of guide rings may be reasonable for increasing the service life, depending on the respective case of application and installation position. Recommendation upon request.

ØAL

=

Piston Ø

ØMM

=

Piston rod Ø


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