Original Rexroth products only
Pumps

Product Category

loading

CGH2

Series H2.
Component series 3X.
Nominal pressure 250 bar.
Piston Ø 40 … 320 mm.
Piston rod Ø 25 … 220 mm.
Stroke length up to 6000 mm.
Availability:
Quantity:
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  • Standards: DIN 24333, ISO 6022

  • 3 types of mounting

  • Self-adjusting and adjustable end position cushioning


Ordering code

01

02

03


04


05


06

07

08


09

10

11

12

13

14

15

16

CG

H2


/


/


/


A

3X

/









01

Double-acting cylinder18)

CG

02

Series

H2

Types of mounting

03

Round flange at the cylinder head

MF3

Trunnion

MT42)

Foot mounting

MS2

04

Piston Ø (ØAL) 40 \u2026 320 mm

...

05

Piston rod Ø (ØMM) 25 \u2026 220 mm

...

06

Stroke length in mm3)

...

Design principle

07

Head and base flanged

A

08

Component series 30 ... 39 (30 ... 39: unchanged installation and connection dimensions)

3X

Line connection / version

09

According to ISO 1179-1 (pipe thread ISO 228-1)

B

According to ISO 9974-1 (metric thread ISO 261)

M33)

Flange connection according to ISO 6162-1 tab. 2 type 1 (≙ SAE 3000 PSI)

F21)

Flange connection according to ISO 6162-2 tab. 2 type 1 (≙ SAE 6000 PSI)

D9)

Flange connection according to ISO 6164 tab. 1

K1)

Flange connection according to ISO 6164 tab. 2

H

according to ISO 1179-1 (pipe thread ISO 228-1) with flat pipe flange

C31)

Line connection/position at cylinder head

10

View to piston rod30)

1

2

3

4

Line connection/position at cylinder base

11

View to piston rod30)

1

2

3

4

Piston rod design

12

Hard chromium-plated

C

Hardened and hard chromium-plated

H23)

Piston rod end

13

Thread for swivel head CGKD

H

With mounted swivel head CGKD

F17)

End position cushioning

14

Without end position cushioning

U

Both sides, self-adjusting

D1)

Both sides, adjustable

E

Seal design

15

For mineral oil HL, HLP and oil-in-water emulsion HFA

Standard seal system

M

Standard seal system with guide rings

L

Reduced friction
heavy industry

R

For mineral oil HL, HLP, oil-in-water emulsion HFA and water glycol HFC

Standard seal system HFC

G

Servo quality/reduced friction

T

Chevron seal kits

A

For HDFR phosphate ester and HFDU polyol ester

Servo quality/reduced friction

S

Standard seal system FKM

V

Chevron seal kits

B

Option

16

Additional options, fill fields for additional options

Z

Without additional options, do not fill fields for additional options

W

Additional options




Fields for additional options




17

18

19

20

21

22

23

24


Z










17

Without inductive proximity switches

W

Inductive proximity switches without mating connector - separate order

E37)

18

Without additional guide rings

W

Additional guide rings

F10; 28)

19

Without measuring coupling

W

Measuring coupling, on both sides

A

20

Standard conical grease nipple, DIN 71412 Form A

W

Flanged grease nipple, DIN 3404 Form A

B

21

Without piston rod extension

W

Piston rod extension \u201cLY\u201d, specify in mm in plain text

Y16)

22

Priming class CP3

W

Painting class CP4

B11)

Painting class CP5

L11)

Painting class CP6

U11)

Painting class CP7

E11)

23

Without oil filling

W

With oil filling

F

24

Without test certificate

W

With acceptance test certificate 3.1 based on EN 10204

C

1) Only piston Ø 40 \u2026 200 mm
2) Trunnion position freely selectable. When ordering, always specify the "XV" dimensions in the plain text in mm
3) For max. available stroke length see Technical data and for admissible stroke length (according to the kinking calculation) see Project planning information.
9) Only piston Ø 80 \u2026 320 mm
10) Seal designs A, B not possible; piston Ø 220 \u2026 320 mm standard
11) Specify RAL color in the plain text
16) Only at left piston rod side (orientation: see figures Dimensions)
17) Only one plain clevis / swivel head mounted, left piston rod side (orientation: see figures Accessories)
18) Not standardized
21) Only piston Ø 63 \u2026 200 mm
23) Only piston rod Ø 25 \u2026 140 mm
28) With seal design "L" standard
30) All graphical representations in the data sheet show position 1
31) With MS2, only position 11 is possible
33) Version does not comply with ISO 6022
37) Min. stroke length = 20 mm



Order examples:

Without additional options:

CGH2MF3/100/70/500A3X/B11CHUMW

With additional options:

CGH2MF3/100/70/500A3X/B11CHUMZ EWAWW

With order-relevant information:

CGH2MF3/100/70/500A3X/B11CHUMW-P

CGH2MF3/100/70/500A3X/B11CHUMZ EWAWW-P


general

Installation position

any

Priming

Gentian blue (RAL 5010), see Table Corrosivity categories

Minimum layer thickness of the priming 1)

µm

40

Painting 2)

in four corrosivity categories in the RAL colors, see Table Corrosivity categories
1) Other colors upon request.
With cylinders and attachment parts, the following surfaces are not primed:
▶ All fit diameters to the customer side
▶ Sealing surfaces for line connection
▶ Sealing surfaces for flange connection
▶ Connection surface for valve mounting
▶ Inductive proximity switches
▶ Position measurement system
▶ Measuring coupling
▶ Spherical / plain bearing
▶ Lubricating nipples
2) With cylinders and attachment parts, the following surfaces are not painted:
▶ All fit diameters and connection surfaces to the customer side
▶ Sealing surfaces for line connection
▶ Sealing surfaces for flange connection
▶ Connection surface for valve mounting
▶ Inductive proximity switches
▶ Position measurement system
▶ Measuring coupling
▶ Spherical / plain bearing
▶ Lubricating nipples

The areas that are not primed or painted are protected by means of a solvent-free corrosion protection agent.

Accessories that are ordered as separate order item are not primed or painted by default. Corresponding priming and/or painting on request.

hydraulic

Nominal pressure 1)

bar

250

Operating pressure, min. (without load) 2)

bar

10

Static test pressure

bar

375

Reduced test pressure

bar

315

Operating viscosity range

mm²/s

12 \u2026 380

Optimum viscosity at operating temperature

mm²/s

20 \u2026 100

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 3)

Class 20/18/15 according to ISO 4406 (c)

Bleeding

By default secured against screwing out
1) The maximum operating pressures must be less than or equal to the applicable nominal pressures and apply to applications with shock-free operation with reference to excess pressure and/or external loads. With extreme loads like e. g. high sequence cycle, mounting elements and threaded piston rod connections must be designed for durability.
2) Depending on the application, application conditions and technical design, a certain minimum pressure (approx.10 bar) is required in order to guarantee technically unobjectionable functioning of the hydraulic cylinder.
3) The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Data sheet

Mineral oils

HL, HLP

FKM, NBR

DIN 51524

90220

Oil-in-water emulsion

HFA

FKM, NBR

ISO 12922

90223

Water glycol

HFC

upon request

90223

Phosphate ester

HFDR

FKM

ISO 12922

90222

Polyol ester

HFDU

FKM

ISO 12922

90222

Weight

Piston

Piston rod

with 0 mm stroke length


ØAL

ØMM

MF3

MT4

MS2


mm


kg

kg

kg


40 25 mm / - 10 10 10
28 mm / - 10 10 10
50 32 mm / - 16 16 16
36 mm / - 16 16 16
63 40 mm / - 25 25 25
45 mm / - 25 25 25
80 50 mm / - 41 40 41
56 mm / - 41 40 42
100 63 mm / - 63 63 64
70 mm / - 64 64 65
125 80 mm / - 113 115 114
90 mm / - 115 117 116
140 90 mm / - 155 158 159
100 mm / - 156 160 161
160 100 mm / - 217 231 239
110 mm / - 220 233 242
180 110 mm / - 294 305 314
125 mm / - 300 311 320
200 125 mm / - 359 377 389
140 mm / - 365 383 396
220 140 mm / - 604 638 610
160 mm / - 604 638 610
250 160 mm / - 761 798 772
180 mm / - 761 798 772
280 180 mm / - 1130 1183 1081
200 mm / - 1130 1183 1081
320 200 mm / - 1354 1405 1356
220 mm / - 1354 1405 1356

Selection criteria for seals


Work and environmental conditions

Seal versions

M

G

V

L

A

B

T

R

S

Medium/temperature

Medium HL, HLP/operating temperature of medium \u201220 \u2026 +80 °C

++

++

++

++

++

++

++

++

++

Medium HFA/operating temperature of medium +5 \u2026 +55 °C

+/\u2012

+/\u2012

+/-

+/-

+

+/\u2012

++

+/-

+/\u2012

Medium HFC/operating temperature of medium \u201220 \u2026 +60 °C

\u2012

++

\u2012

\u2012

+/\u2012

\u2012

++

\u2012

\u2012

Medium HFDR/operating temperature of medium \u201215 \u2026 +80 °C

\u2012

\u2012

++

\u2012

\u2012

++

\u2012

\u2012

++

Medium HFDU/operating temperature of medium \u201215 \u2026 +80 °C

\u2012

\u2012

++

\u2012

\u2012

++

\u2012

\u2012

++

Ambient and rod temperature in the area of the piston rod \u201220 \u2026 +80 °C1)

++

+

+2)

++

++

+2)

+

++

++2)

Extended ambient and rod temperature in the area of the piston rod +80 \u2026 +120 °C

\u2012

\u2012

++

\u2012

\u2012

+

\u2012

\u2012

++

Function/velocity \u2026

Static holding function more than 10 minutes:
Attention! Application- and temperature-dependent

++

+

+

+

++

++

+

+

+

Static holding function short-time < 1 minute

++

++

++

++

++

++

++

++

++

Robust application conditions: steel works, mining, thin ice

++

++

++

++

++

++

\u2012

++

\u2012

Zero point control, hardly any amplitude, frequency ≤ 5 Hz, max. 5 minutes

\u2012

\u2012

\u2012

+/\u2012

\u2012

\u2012

++

+

++

Cylinder velocity ≥ 0.001 m/s stick-slip behavior

++

+

+

++

\u2012

\u2012

++

++

++

Cylinder velocity 0.01 \u2026 0.5 m/s3)

++

+

+

++

+

+

++

++

++

Cylinder velocity > 0.5 \u2026 ≤ 0.8 m/s3)

\u2012

+/\u2012

+/\u2012

++

\u2012

\u2012

++

+

++

Stroke length > 1.0 m

+/\u2012

++

++

++

++

++

++

++

++

Standstill period (wear)

++

+/\u2012

+/\u2012

++

+/\u2012

\u2012

++

++

++

Undissolved air in the oil4)

\u2012

+

+

+

\u2012

\u2012

+

+

+


++ = very good
+ = good
+/\u2013 = conditional, depending on the application parameters
\u2013 = inappropriate

General technical data in corresponding data sheets will remain valid! See table on hydraulic fluids!
Generally, a medium temperature of approx. 40 °C is recommended. The specified values are to be regarded as guidelines; depending on the case of application, it may be necessary to check the suitability of the seal system.
1) Moreover, observe the corresponding medium temperature range
2) Lower temperature limit \u201315 °C
3) Standard line connections not designed for that velocity
4) \u2012 = Seal is destroyed,  + = Seal is not directly destroyed, leakage may occur

Stroke velocity

Piston Ø

Line connection

Maximum stroke velocity 1)

mm


m/s

40 G1/2 0.31
G1/2 0.31
50 G1/2 0.2
G1/2 0.2
63 G3/4 0.28
G3/4 0.28
80 G3/4 0.18
G3/4 0.18
100 G1 0.2
G1 0.2
125 G1 0.13
G1 0.13
140 G1 1/4 0.16
G1 1/4 0.16
160 G1 1/4 0.12
G1 1/4 0.12
180 G1 1/4 0.1
G1 1/4 0.1
200 G1 1/4 0.08
G1 1/4 0.08
220 G1 1/2 0.09
G1 1/2 0.09
250 G1 1/2 0.07
G1 1/2 0.07
280 G1 1/2 0.06
G1 1/2 0.06
320 G1 1/2 0.04
G1 1/2 0.04
1) Please observe the guideline on max. stroke velocities (with recommended flow velocity of 5 m/s in the line connection) in the table. Higher stroke velocities upon request. If the extension velocity is considerably higher than the retraction velocity of the piston rod, drag-out losses of the medium may result. If necessary, please consult us.

Notices:

Boundary and application conditions:

  • The mechanical alignment of the movement axis and thus the mounting points of hydraulic cylinder and piston rod must be ensured. Lateral forces on the guides of piston rod and piston are to be avoided. It may be necessary to consider the own weight of the hydraulic cylinder (MP3/MP5 or MT4) or the piston rod.

  • The kinking length/kinking load of the piston rod and/or the hydraulic cylinder must be observed (see Kinking).

  • The maximum admissible stroke velocities with regard to the suitability/load of seals must be observed as must their compatibility with the properties of the fluid type (see seals).

  • The maximum admissible velocities/kinetic energies when moving into the end positions, also considering external loads, must be observed.
    Danger: Excess pressure

  • The maximum admissible operating pressure must be complied with in any operating state of the hydraulic cylinder. Possible pressure intensification resulting from the area ratio of annulus area to piston area and possible throttling points are to be observed.

  • Detrimental environmental influences, like e. g. aggressive finest particles, vapors, high temperatures, etc. as well as contamination and deterioration of the hydraulic fluid are to be avoided.

 

Standards:

The installation dimensions and types of mounting of the cylinders comply with the standards ISO 6020/1 and VW 39 D 920.

 

Acceptance:

Each cylinder is tested according to Bosch Rexroth standard and in compliance with ISO 10100: 2001.

 

Safety instructions:

For assembly, commissioning and maintenance of hydraulic cylinders, observe the operating instructions 07100-B!

Service and repair work has to be performed by Bosch Rexroth AG or by personnel especially trained for this purpose. No warranty is accepted for damage as a consequence of assembly, maintenance or repair work not performed by Bosch Rexroth AG.

 

Check lists for hydraulic cylinders:

Cylinders the characteristics and/or application parameters of which deviate from the values specified in the data sheet can only be offered as a special version upon request. For offers, the variations of the characteristics and/or application parameters must be described in the check lists for hydraulic cylinders (07200).

 

Minimum strokes:

When using end position cushioning, the minimum stroke must also be observed, see "End position cushioning".

 

This list does not claim to be complete. In case of questions regarding the compatibility with the medium or exceedance of the boundary or application conditions, please contact us.

All graphical representations in the data sheet are examples. The product supplied may therefore differ from the figure.

Project planning software ICS (Interactive Catalog System)

The ICS (Interactive Catalog System) is a selection and project planning help for hydraulic cylinders. The ICS allows designers for machines and systems to quickly and reliably find the perfect hydraulic cylinder solution through logic-guided type key enquiries. This software helps to solve design and project planning tasks more quickly and efficiently. After having been guided through the product selection, the user quickly and reliably gets the exact technical data of the selected component as well as 2D and 3D CAD data in the correct file format for all common CAD systems.

This allows users to reduce costs while increasing their competitiveness.

www.boschrexroth.com/ics

Diameters, areas, forces, flow

Piston

Piston rod

Area ratio

Areas

Force at 250 bar

Flow at 0.1 m/s

Maximum available stroke length

Piston

Rod

Ring

Pressure

Differential

Traction

Off

Differential

On

ØAL

ØMM

φ A1/A3

A1

A2

A3

F1

F2

F3

qV1

qV2

qV3


mm

mm


cm²

cm²

cm²

kN

kN

kN

l/min

l/min

l/min

mm

40 25 1.64 12.56 4.9 7.65 31.4 1) 12.25 19.12 7.5 2) 2.9 4.6 2000
28 1.96 12.56 6.16 6.4 31.4 1) 15.4 16 7.5 2) 3.7 3.8 2000
50 32 1.69 19.63 8.04 11.59 49.1 1) 20.12 28.98 11.8 2) 4.8 7 2000
36 2.08 19.63 10.18 9.45 49.1 1) 25.45 23.65 11.8 2) 6.1 5.7 2000
63 40 1.67 31.17 12.56 18.61 77.9 1) 31.38 46.52 18.7 2) 7.5 11.2 2000
45 2.04 31.17 15.9 15.27 77.9 1) 39.75 38.15 18.7 2) 9.5 9.2 2000
80 50 1.66 50.26 19.63 30.63 125.65 1) 49.07 76.58 30.2 2) 11.8 18.4 2000
56 1.96 50.26 24.63 25.63 125.65 1) 61.55 64.1 30.2 2) 14.8 15.4 2000
100 63 1.66 78.54 31.16 47.38 196.35 1) 77.93 118.42 47.1 2) 18.7 28.4 3000
70 1.96 78.54 38.48 40.06 196.35 1) 96.2 100.15 47.1 2) 23.1 24 3000
125 80 1.69 122.72 50.24 72.48 306.75 1) 125.62 181.13 73.6 2) 30.1 43.5 3000
90 2.08 122.72 63.62 59.1 306.75 1) 159.05 147.7 73.6 2) 38.2 35.4 3000
140 90 1.7 153.94 63.62 90.32 384.75 1) 159.05 225.7 92.4 2) 38.2 54.2 3000
100 2.04 153.94 78.54 75.4 384.75 1) 196.35 188.4 92.4 2) 47.1 45.3 3000
160 100 1.64 201.06 78.54 122.5 502.5 1) 196.35 306.15 120.6 2) 47.1 73.5 3000
110 1.9 201.06 95.06 106 502.5 1) 237.65 264.85 120.6 2) 57 63.6 3000
180 110 1.6 254.47 95.06 159.43 636.17 1) 237.65 398.52 152.7 2) 57 95.7 3000
125 1.93 254.47 122.72 131.75 636.17 1) 306.8 329.37 152.7 2) 73.6 79.1 3000
200 125 1.64 314.16 122.72 191.44 785.25 1) 306.8 478.45 188.5 2) 73.6 114.9 3000
140 1.96 314.16 153.96 160.2 785.25 1) 384.9 400.35 188.5 2) 92.4 96.1 3000
220 140 1.68 380.1 153.96 226.2 950.3 1) 384.9 565.5 228.1 2) 92.4 135.7 6000
160 2.12 380.1 201 179.1 950.3 1) 502.6 447.7 228.1 2) 120.7 107.4 6000
250 160 1.69 490.8 201 289.8 1227.2 1) 502.6 724.5 294.5 2) 120.7 173.8 6000
180 2.08 490.8 254.4 236.4 1227.2 1) 636.2 590 294.5 2) 152.7 141.8 6000
280 180 1.7 615.7 254.4 361.3 1539.4 1) 636.2 903.2 369.4 2) 152.7 216.7 6000
200 2.04 615.7 314.1 301.6 1539.4 1) 785.4 753.9 369.4 2) 188.5 180.9 6000
320 200 1.64 804.2 314.1 490.1 2010.6 1) 785.4 1225.2 482.5 2) 188.5 294 6000
220 1.9 804.2 380.1 424.2 2010.6 1) 950.3 1060.3 482.5 2) 228.1 254.4 6000
1) Theoretical static cylinder force (without consideration of the efficiency and admissible load for attachment parts such as swivel heads, plates, or valves, etc.)
2) Stroke velocity

Tolerances according to DIN ISO 6022

Installation dimensions

WC

XS1; 2)

XV2)


Mounting type

MF3

MS2

MT4


Stroke length in mm

Tolerances in mm

Stroke tolerances in mm

≤ 1250

±2

±2

±2

+2

> 1250 \u2013 ≤ 3150

±4

±4

±4

+5

> 3150 \u2013 ≤ 6000

±8

±8

±8

+8

1) Not standardized
2) Including stroke length
3) Stroke tolerances must not be added to the tolerances listed in this table.

Type of mounting MF3: Round flange at the cylinder head

Type of mounting MT4: Trunnion

Type of mounting MS2: Foot mounting

Bleeding / measuring coupling

By default, a patented safety vent against unintended screwing out in head and base is delivered for all cylinders.

The port allows for the installation of a measuring coupling with check valve for pressure measurement or contamination-free bleeding. Measuring coupling with check valve function, i.e. the measuring or bleeding hose can also be connected when the system is pressurized.

1) Bleeding: with view to the piston rod, the position is always offset by 90° in relation to the line connection (clockwise)

Scope of delivery: Measuring coupling G1/4

MESSKUPPLUNG AB 20-11/K1 G1/4 with seal ring made of NBR

Material no. R900009090

MESSKUPPLUNG AB 20-11/K1V G1/4 with seal ring made of FKM

Material no. R900001264

Proximity switch

Inductive proximity switches are used as reliable end position control for hydraulic cylinders. They are an important element for the safe and exact monitoring of safety equipment, locks and/or other machine functions in their end position by means of the output of signals. The proximity switch which is high-pressure resistant up to 500 bar works in a contactless manner. Consequently, it is wear-free. The proximity switch has been set at the factory. The switching distance must not be adjusted. The lock nut of the proximity switch is marked at the factory using sealing wax. On versions with proximity switch, the cylinders are equipped with proximity switches on both sides.

Technical data proximity switch

Function type


PNP normally open contact

Admissible pressure

bar

500

Operating voltage


V DC

10 ... 30

including residual ripple

%

≤ 15

Voltage drop

V

≤ 1.5

Rated operating voltage

V DC

24

Rated operating current

mA

200

Idle current

mA

≤ 8

Residual current

μA

≤ 10

Repetition accuracy

%

≤ 5

Hysteresis

%

≤ 15

Ambient temperature range

°C

-25 \u2026 +80

Temperature drift

%

≤ 10

Switching frequency

Hz

1000

Protection class

active area


IP68 according to DIN 40050

Proximity switch


IP67 according to DIN 40050

Housing material


Material no. 1.4104

Pin assignment

Corrosivity categories

In this connection, observe the information on the color set-up in table general.

The specified resistances of the individual Bosch Rexroth classes only refer to the primed / painted cylinder areas, not, for example, to piston rods, trunnions, etc.

In this connection, special measures may be necessary.


Class

Properties

Applications

Inside

Outside

Priming

CP3
(C3, short 1))

240 h salt spray test SST (DIN EN ISO 9227)
240 h condensation water test KKT (DIN EN ISO 6270-2)
Layer thickness: min. 40 μm

Field of application e.g. hall atmosphere, air humidity ≤ 60%, no thermal load.

Not suitable for outdoor exposure.

Painting

CP4
(C3, medium 1))

480 h salt spray test SST (DIN EN ISO 9227)
480 h condensation water test KKT (DIN EN ISO 6270-2)
Nominal layer thickness: 120 μm

Unheated buildings in which there may be condensation (production rooms, storage and sport halls).

Urban and industrial atmosphere with little salt or sulfur dioxide load.

CP5
(C4, medium 1))

720 h salt spray test SST (DIN EN ISO 9227)
480 h condensation water test KKT (DIN EN ISO 6270-2)
Nominal layer thickness: 140 μm

Silo and debris facilities, chemical plants, boathouses above seawater, laundries, breweries with high humidity and medium contamination.

Industrial and coastal areas with medium salt load.

CP6
(C5I, medium 1))

1000 h salt spray test NSS (DIN EN ISO 9227)
480 h condensation water test KKT (DIN EN ISO 6270-2)
Nominal layer thickness: 220 μm

Buildings or areas with almost permanent condensation and serious contamination.

Industrial areas with large humidity and aggressive atmosphere.

CP7
(C5M, medium 1))

1440 h salt spray test NSS (DIN EN ISO 9227)
720 h condensation water test KKT (DIN EN ISO 6270-2)
Nominal layer thickness: 320 μm

Buildings or areas with almost permanent condensation and serious contamination.

Coastal and offshore areas with high salt load.

1) according to DIN EN ISO 12944-2


MF3: with seal design \u201cA\u201d, \u201cB\u201d and AL Ø 160 \u2026 320 mm

1) Double-acting cylinder not standardized

Type of mounting MT4: Trunnion

1) Bleeding: with view to the piston rod, the position is always offset by 90° in relation to the line connection (clockwise)
2) Throttle valve only with end position cushioning "E" (180° for bleeding)
3) Observe the minimum stroke length \u201cXmin.\u201c
4) Trunnion nut with ØAL ≥ 125 mm either at head or at base side depending on the position of the trunnion (XV).

MT4: with seal design \u201cA\u201d, \u201cB\u201d, and AL Ø 160 \u2026 320 mm

1) Trunnion nut with ØAL ≥ 125 mm either at head or at base side depending on the position of the trunnion (XV).

Important installation information:

During installation, it must be ensured that the trunnion bearings are installed up to the trunnion shoulders. Any variation may reduce the product's service life.

Type of mounting MS2: Foot mounting

1) Bleeding: with view to the piston rod, the position is always offset by 90° in relation to the line connection (clockwise)
2) Throttle valve only with end position cushioning "E" (180° for bleeding)
3) Observe the minimum stroke length \u201cXmin.\u201c
4) Recess 2 mm deep, for hexagon socket head cap screws; ISO 4762 \u2012 The screws must not be subjected to shear force. Force distribution via additional external fitting strip.

MS2: with seal design \u201cA\u201d, \u201cB\u201d, and AL Ø 160 \u2026 320 mm

1) Non-standard

Important notice:

Piston Ø 40, piston Ø 220 and piston Ø 280 not standardized

Flange ports

Dimensions for rectangular flange according to ISO 6162-1 tab. 2 type 1 and ISO 6162-2 tab. 2 type 1

Dimensions for square flange according to ISO 6164 tab. 1 and ISO 6164 tab. 2

Version \u201cF\u201d
ISO 6162-1 tab. 2 type 1 (200 \u2026 350 bar)(≙ SAE 3000 PSI)

ØAL

Y

PK

X1

Ød3

Ød3 1)

c

w

d1

t1 2)

t1 3)

4)

mm

mm

mm

mm

mm


mm

mm

mm

mm


mm

mm

bar

63 111 135 55 13 1/2\u2033 38.1 ± 0.25 17.5 ± 0.25 M8 16 16 350
80 123.5 148 68 13 1/2\u2033 38.1 ± 0.25 17.5 ± 0.25 M8 16 16 350
100 133 173 79 19 3/4\u2033 47.6 ± 0.25 22.3 ± 0.25 M10 20 20 350
125 153 205 98 25 1\u2033 52.4 ± 0.25 26.2 ± 0.25 M10 20 20 350
140 162 227 107 32 1 1/4\u2033 58.7 ± 0.25 30.2 ± 0.25 M10 20 20 250
160 181.5 242 127 32 1 1/4\u2033 58.7 ± 0.25 30.2 ± 0.25 M10 20 20 250
180 193 266 139 38 1 1/2\u2033 69.9 ± 0.25 35.7 ± 0.25 M12 24 24 200
200 219 280 146.5 38 1 1/2\u2033 69.9 ± 0.25 35.7 ± 0.25 M12 24 24 200
1) Flange connection according to ISO 6162-1 tab. 2 type 1 corresponds to flange connection according to SAE 3000 PSI
2) Thread depth for seal design M, T, G, L, R, S and V
3) Thread depth for seal design A and B
4) Max. operating pressure for related flanges in bar

Version \u201cK\u201d
ISO 6164 tab. 1 (250 bar)

ØAL

Y

PK

X1

Ød3

w

d1

t1 1)

t1 2)

3)

mm

mm

mm

mm

mm

mm

mm


mm

mm

bar

40 82 122 40.5 10 24.7 ± 0.25 M6 12.5 10 250
50 97 122 48 10 24.7 ± 0.25 M6 12.5 12.5 250
63 111 135 57 13 29.7 ± 0.25 M8 16 16 250
80 123.5 148 69.5 13 29.7 ± 0.25 M8 16 16 250
100 133 173 81.5 19 35.4 ± 0.25 M8 16 16 250
125 157 197 100 19 35.4 ± 0.25 M8 16 16 250
140 162 227 109 25 43.8 ± 0.25 M10 20 20 250
160 181.5 242 128.5 25 43.8 ± 0.25 M10 20 20 250
180 194 264 142 32 51.6 ± 0.25 M12 24 24 250
200 220 278 148.5 32 51.6 ± 0.25 M12 24 24 250
1) Thread depth for seal design M, T, G, L, R, S and V
2) Thread depth for seal design A and B
3) Max. operating pressure for related flanges in bar

Version \u201cD\u201d
ISO 6162-2 tab. 2 type 1 (400 bar) (≙ SAE 6000 PSI)

ØAL

Y

PK

X1

Ød3

Ød3 1)

c

w

d1

t1 2)

t1 3)

4)

mm

mm

mm

mm

mm


mm

mm

mm

mm


mm

mm

bar

80 120 155 67 13 1/2\u2033 40.5 ± 0.25 18.2 ± 0.25 M8 16 14 400
100 134 171 80.5 13 1/2\u2033 40.5 ± 0.25 18.2 ± 0.25 M8 16 16 400
125 153 205 97 19 3/4\u2033 50.8 ± 0.25 23.8 ± 0.25 M10 20 20 400
140 162 227 107 25 1\u2033 57.2 ± 0.25 27.8 ± 0.25 M12 24 24 400
160 181.5 242 127 25 1\u2033 57.2 ± 0.25 27.8 ± 0.25 M12 24 24 400
180 194 264 139.5 32 1 1/4\u2033 66.6 ± 0.25 31.8 ± 0.25 M14 26 26 400
200 220 278 147 32 1 1/4\u2033 66.6 ± 0.25 31.8 ± 0.25 M14 26 26 400
220 244 326 168 38 1 1/2\u2033 79.3 ± 0.25 36.5 ± 0.25 M16 30 30 400
250 257 326 189 38 1 1/2\u2033 79.3 ± 0.25 36.5 ± 0.25 M16 30 30 400
280 290 375 215 38 1 1/2\u2033 79.3 ± 0.25 36.5 ± 0.25 M16 30 30 400
320 282 391 236 51 2\u2033 96.8 ± 0.25 44.5 ± 0.25 M20 30 36 400
1) Flange connection according to ISO 6162-2 tab. 2 type 1 corresponds to flange connection according to SAE 6000 PSI
2) Thread depth for seal design M, T, G, L, R, S and V
3) Thread depth for seal design A and B
4) Max. operating pressure for related flanges in bar

Version \u201cH\u201d
ISO 6164 tab. 2 (400 bar)

ØAL

Y

PK

X1

Ød3

w

d1

t1 1)

t1 2)

3)

mm

mm

mm

mm

mm

mm

mm


mm

mm

bar

40 82 122 40.5 10 24.7 ± 0.25 M6 12.5 10 400
50 97 122 48 10 24.7 ± 0.25 M6 12.5 12.5 400
63 111 135 57 13 29.7 ± 0.25 M8 16 16 400
80 123.5 148 69.5 13 29.7 ± 0.25 M8 16 16 400
100 133 173 81.5 19 35.4 ± 0.25 M8 16 16 400
125 157 197 100 19 35.4 ± 0.25 M8 16 16 400
140 162 227 109 25 43.8 ± 0.25 M10 20 20 400
160 181.5 242 128.5 25 43.8 ± 0.25 M10 20 20 400
180 194 264 142 32 51.6 ± 0.25 M12 24 24 400
200 220 278 148.5 32 51.6 ± 0.25 M12 24 24 400
220 244 326 171 38 60.1 ± 0.25 M16 30 30 400
250 257 326 192 38 60.1 ± 0.25 M16 30 30 400
280 290 375 218 38 60.1 ± 0.25 M16 30 30 400
320 282 391 240 51 69.3 ± 0.25 M16 30 30 400
1) Thread depth for seal design M, T, G, L, R, S and V
2) Thread depth for seal design A and B
3) Max. operating pressure for related flanges in bar

Throttle valve

ØAL

mm

40 50 63 80 100 125 140 160 180 200 220 250 280 320

Protrusion A 1)

mm

1 0 9.5 0

Nominal width

mm

4 5 8 20
1) Throttle valve only with end position cushioning "E" (180° for bleeding) Protrusion A in closed condition

ØAL

=

Piston Ø

1) Throttle valve only with end position cushioning "E" (180° for bleeding) Protrusion A in closed condition

Proximity switch

1) The proximity switch is always located opposite of the line connection

Installation space for mating connector

1) Piston Ø 220 ... 320 mm Angled mating connector not possible

Proximity switch

ØAL

ØMM

PM

L7

X3

X4

X5

mm


mm

mm

mm

mm

mm

40 25 mm / - 112 87 94 170 125
28 mm / -
50 32 mm / - 110 103 98 175 130
36 mm / -
63 40 mm / - 125 116 103 180 135
45 mm / -
80 50 mm / - 138 128.5 108 185 140
56 mm / -
100 63 mm / - 161 139 116 195 150
70 mm / -
125 80 mm / - 189 161 126 205 160
90 mm / -
140 90 mm / - 209 171 146 225 180
100 mm / -
160 100 mm / - 228 188.5 151 230 185
110 mm / -
180 110 mm / - 254 199 159 235 190
125 mm / -
200 125 mm / - 264 227 166 245 200
140 mm / -
220 140 mm / - 310 252 177 1) 255 -
160 mm / -
250 160 mm / - 265 187 1) 265
180 mm / -
280 180 mm / - 369 293 199 1) 275
200 mm / -
320 200 mm / - 375 290 209 1) 285
220 mm / -
1) Piston Ø 220 ... 320 mm Proximity switch not protruding


Kinking

For the admissible stroke length with flexibly guided load and a factor of 3.5 for safety against kinking, please refer to the relevant table. For other installation positions of the cylinder, the admissible stroke length must be interpolated.

Admissible stroke length for non-guided load on request.

Kinking calculations are carried out according to the following formulas:

 

1. Calculation according to Euler

 

if λ > λg

 

2. Calculation according to Tetmajer

 

if λ ≤ λg

Explanation

E

=

module of elasticity in N/mm2

=

2.1 x 105 for steel

l

=

Geometrical moment of inertia in mm4


for circular cross-section

v

=

3.5 (safety factor)

LK

=

free kinking length in mm (dependent on type of mounting; see sketches A, B, C)

d

=

Piston rod Ø in mm

λ

=

Slenderness ratio

=

Re

=

Yield strength of the piston rod material

Influence of the type of mounting on the kinking length:

 
 
 

Admissible stroke length
Type of mounting MF3

ØAL

ØMM

admissible stroke length with



100 bar

160 bar

250 bar



45°

90°

45°

90°

45°

90°

mm


mm

mm

mm

mm

mm

mm

mm

mm

mm

40 25 mm / - 895 915 980 730 735 760 440 450 510
28 mm / - 1400 1415 1630 1180 1205 1275 970 980 1010
50 32 mm / - 1440 1490 1670 1210 1230 1300 985 995 1025
36 mm / - 1760 1830 2000 1510 1545 1675 1255 1270 1320
63 40 mm / - 1735 1800 2000 1475 1510 1620 1215 1230 1270
45 mm / - 2000 2000 2000 1830 1880 2080 1540 1560 1640
80 50 mm / - 2000 2000 2000 1810 1850 1995 1495 1515 1570
56 mm / - 2000 2000 2000 2000 2000 2000 1870 1900 2000
100 63 mm / - 2580 2690 3000 2235 2300 2550 1875 1910 2010
70 mm / - 3000 3000 3000 2690 2780 3000 2300 2350 2520
125 80 mm / - 3000 3000 3000 2840 2930 3000 2400 2450 2590
90 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
140 90 mm / - 3000 3000 3000 3000 3000 3000 2700 2760 2950
100 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
160 100 mm / - 3000 3000 3000 3000 3000 3000 2920 2980 3000
110 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
180 110 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
125 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
200 125 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
140 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
220 140 mm / - 5400 5680 6000 4800 4980 5780 4120 4220 4560
160 mm / - 6000 6000 6000 5820 6000 6000 5150 5330 6000
250 160 mm / - 5850 6000 6000 5270 5500 6000 4600 4740 5250
180 mm / - 6000 6000 6000 6000 6000 6000 5650 5850 6000
280 180 mm / - 6000 6000 6000 6000 6000 6000 5270 5420 5970
200 mm / - 6000 6000 6000 6000 6000 6000 6000 6000 6000
320 200 mm / - 6000 6000 6000 6000 6000 6000 5950 6000 6000
220 mm / - 6000 6000 6000 6000 6000 6000 6000 6000 6000

Installation position

1) Adm. stroke length

Admissible stroke length
Type of mounting MT4

ØAL

ØMM

admissible stroke length with



100 bar

160 bar

250 bar



45°

90°

45°

90°

45°

90°

mm


mm

mm

mm

mm

mm

mm

mm

mm

mm

40 25 mm / - 340 345 365 250 255 260 130 135 145
28 mm / - 590 605 665 470 480 500 365 370 375
50 32 mm / - 600 615 670 470 480 495 355 360 365
36 mm / - 770 795 890 625 635 670 485 490 505
63 40 mm / - 740 765 845 590 600 630 450 455 465
45 mm / - 940 975 1115 770 790 845 610 620 640
80 50 mm / - 920 950 1055 735 750 790 570 575 590
56 mm / - 1155 1195 1375 950 975 1045 755 765 790
100 63 mm / - 1145 1190 1365 940 960 1030 740 750 775
70 mm / - 1400 1460 1740 1180 1210 1330 955 970 1015
125 80 mm / - 1470 1530 1780 1220 1250 1350 970 985 1020
90 mm / - 1820 1910 2320 1550 1600 1780 1275 1300 1370
140 90 mm / - 1640 1710 2020 1370 1410 1540 1100 1120 1170
100 mm / - 1980 2080 2570 1700 1755 1970 1400 1430 1515
160 100 mm / - 1780 1850 2180 1485 1520 1660 1190 1210 1260
110 mm / - 2110 2210 2710 1800 1860 2080 1480 1510 1595
180 110 mm / - 1910 1990 2340 1590 1635 1780 1275 1295 1350
125 mm / - 2405 2530 3000 2065 2130 2400 1710 1740 1850
200 125 mm / - 2180 2280 2740 1840 1890 2090 1490 1510 1590
140 mm / - 2660 2800 3000 2300 2380 2720 1915 1960 2100
220 140 mm / - 2490 2510 3150 2050 2120 2400 1685 1720 1835
160 mm / - 3000 3170 4230 2640 2750 3260 2240 2310 2530
250 160 mm / - 2730 2870 3640 2350 2440 2790 1950 1990 2140
180 mm / - 3320 3520 4720 2940 3060 3650 2500 2570 2830
280 180 mm / - 3040 3210 4140 2640 2750 3170 2210 2260 2440
200 mm / - 3620 3840 5210 3210 3360 4040 2750 2830 3140
320 200 mm / - 3250 3430 4455 2820 2930 3410 2360 2420 2620
220 mm / - 3800 4030 5500 3370 3530 4250 2880 2970 3290

Installation position

1) Adm. stroke length

Admissible stroke length
Type of mounting MS2

ØAL

ØMM

admissible stroke length with



100 bar

160 bar

250 bar



45°

90°

45°

90°

45°

90°

mm


mm

mm

mm

mm

mm

mm

mm

mm

mm

40 25 mm / - 825 840 885 645 650 665 370 375 410
28 mm / - 1305 1350 1535 1085 1110 1180 875 885 910
50 32 mm / - 1330 1375 1560 1095 1120 1190 875 885 910
36 mm / - 1645 1715 2030 1395 1430 1560 1140 1160 1210
63 40 mm / - 1610 1670 1950 1345 1380 1490 1085 1100 1145
45 mm / - 1980 2000 2000 1700 1750 1950 1410 1435 1510
80 50 mm / - 1980 2000 2000 1665 1710 1850 1350 1370 1425
56 mm / - 2000 2000 2000 2000 2000 2000 1730 1760 1860
100 63 mm / - 2420 2535 3000 2080 2140 2390 1720 1750 1850
70 mm / - 2880 3000 3000 2530 2630 3000 2140 2190 2360
125 80 mm / - 3000 3000 3000 2660 2750 3000 2220 2270 2410
90 mm / - 3000 3000 3000 3000 3000 3000 2810 2890 3000
140 90 mm / - 3000 3000 3000 2970 3000 3000 2490 2550 2740
100 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
160 100 mm / - 3000 3000 3000 3000 3000 3000 2690 2750 2950
110 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
180 110 mm / - 3000 3000 3000 3000 3000 3000 2890 2960 3000
125 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
200 125 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
140 mm / - 3000 3000 3000 3000 3000 3000 3000 3000 3000
220 140 mm / - 5090 5370 6000 4490 4670 5470 3820 3910 4260
160 mm / - 6000 6000 6000 5510 5800 6000 4850 5020 5750
250 160 mm / - 5520 5860 6000 4940 5170 6000 4270 4410 4920
180 mm / - 6000 6000 6000 6000 6000 6000 5320 5520 6000
280 180 mm / - 6000 6000 6000 5700 5960 6000 4930 5070 5630
200 mm / - 6000 6000 6000 6000 6000 6000 6000 6000 6000
320 200 mm / - 6000 6000 6000 5890 6000 6000 4750 5310 6000
220 mm / - 6000 6000 6000 6000 6000 6000 6000 6000 6000

Installation position

1) Adm. stroke length

With longer strokes, an extended guide and/or the use of guide rings may be reasonable for increasing the service life, depending on the respective case of application and installation position. Recommendation upon request.

ØAL

=

Piston Ø

ØMM

=

Piston rod Ø


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