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A2FE series 70

Compact high pressure motor with short installation length.
Size 45 … 107.
Nominal pressure up to 450 bar.
Maximum pressure up 500 bar.
Open and closed circuits.
Metric version.
Availability:
Quantity:
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  • 3 pressure ranges to fit to different customer requirements and applications

  • Very high power density

  • Very high total efficiency

  • High starting efficiency

  • Robust 40° bent-axis technology

  • Optional with integrated flushing valve

  • Bent-axis design

1) Only available for A2FMN
2) Not available for A2FMH
3) Not available for A2FMN
1) Not available for A2FMH


Table of values

Size

56 63 80 90 107 45 56 63 80 90 45 56 63 80 90

Version

A2FMN A2FMM A2FMH

Displacement
geometric, per revolution

Vg

cm³

56.6 63 81.7 90.5 108.8 44.9 56.6 63 79.8 90.5 44.9 56.6 63 79.8 90.5

Nominal pressure

pnom

bar

300 300 300 300 300 400 400 400 400 400 450 450 450 450 450

Maximum pressure

pmax

bar

350 350 350 350 350 450 450 450 450 450 500 500 500 500 500

Maximum speed

nnom 1)

rpm

3750 3750 3375 3375 3000 5000 5000 5000 4500 4500 5000 5000 5000 4500 4500

nmax 2)

rpm

4125 4125 3700 3700 3300 5500 5500 5500 5000 5000 5500 5500 5500 5000 5000

Inlet flow

at nnom

qV

l/min

212 236 276 305 326 225 283 315 359 407 225 283 315 359 407

Torque 3)

at pnom

M

Nm

270 301 390 432 519 286 360 401 508 576 322 405 451 571 648

Rotary stiffness

c

kNm/rad

6.83 8.09 7.94 9.84 10.9 4.52 6.83 8.09 9.09 9.84 4.52 6.83 8.09 9.09 9.84

Moment of inertia for rotary group

JTW

kg·m²

0.0032 0.0032 0.0034 0.0054 0.0061 0.0032 0.0032 0.0032 0.0058 0.0054 0.0032 0.0032 0.0032 0.0058 0.0054

Maximum angular acceleration

ɑ

rad/s²

10000 12200 19800 4500 6000 5400 9000 11100 4500 4500 5000 8550 10500 4500 4500

Case volume

V

l

0.6 0.6 0.6 0.65 0.65 0.6 0.6 0.6 0.65 0.65 0.6 0.6 0.6 0.65 0.65

Weight (approx.)

m

kg

17 17 17 23 23 17 17 17 23 23 17 17 17 23 23
1) These values are valid at:
- for the optimum viscosity range from vopt = 36 to 16 mm2/s
- with hydraulic fluid based on mineral oils
2) Intermittent maximum speed: overspeed for unload and overhauling processest, t < 5 s and Δp < 150 bar
3) Torque without radial force, with radial force see table "Permissible radial and axial forces of the drive shafts"

Note

  • The values in the table are theoretical values, without consideration of efficiencies and tolerances. The values are rounded.

  • Exceeding the maximum or falling below the minimum permissible values can lead to a loss of function, a reduction in operational service life or total destruction of the axial piston unit. Other permissible limit values, such as speed variation, reduced angular acceleration as a function of the frequency and the permissible angular acceleration at start (lower than the maximum angular acceleration) can be found in data sheet 90261.

Speed range

No limit to minimum speed nmin. If uniformity of motion is required, speed nmin must not be less than 50 rpm.

Determining the operating characteristics

Inlet flow

[l/min]

Rotational speed

[rpm]

Torque

[Nm]

Power

[kW]

Key

Vg

Displacement per revolution [cm3]

Δp

Differential pressure [bar]

n

Rotational speed [rpm]

ηv

Volumetric efficiency

ηhm

Hydraulic-mechanical efficiency

ηt

Total efficiency (ηt = ηv \u2022 ηhm)

Hydraulic fluids

The axial piston unit is designed for operation with mineral oil HLP according to DIN 51524.

Application instructions and requirements for hydraulic fluids should be taken from the following data sheets before the start of project planning:

90220: Hydraulic fluids based on mineral oils and related hydrocarbons

90221: Environmentally acceptable hydraulic fluids

90222: Fire-resistant, water-free hydraulic fluids (HFDR, HFDU)

90223: Fire-resistant, water-containing hydraulic fluids (HFAE, HFAS, HFB, HFC)

 

The axial piston unit is not suitable for operation with HFA hydraulic fluid.

Viscosity and temperature of hydraulic fluids

 

Viscosity

Shaft
seal

Temperature1)

Comment

Cold start

νmax ≤ 1600 mm²/s

NBR2)

ϑSt ≥ -40 °C

t ≤ 3 min, without load (p ≤ 50 bar), n ≤ 1000 rpm,
permissible temperature difference between axial piston unit and hydraulic fluid max. 25 K

FKM

ϑSt ≥ -25 °C

Warm-up phase

ν = 400 \u2026 1600 mm²/s


         

t ≤ 15 min, p ≤ 0.7 \u2022 pnom and n ≤ 0.5 \u2022 nnom

Continuous operation

ν = 10 \u2026 400 mm²/s3)

NBR2)

ϑ ≤ +78 °C

measured at port T

FKM

ϑ ≤ +103 °C

νopt = 16 \u2026 36 mm²/s



range of optimum operating viscosity and efficiency

Short-term operation

νmin = 7 \u2026 10 mm²/s

NBR2)

ϑ ≤ +78 °C

t ≤ 3 min, p ≤ 0.3 \u2022 pnom

measured at port T

FKM

ϑ ≤ +103 °C

1) If the specified temperatures cannot be maintained due to extreme operating parameters, please contact us.
2) Special version, please contact us.
3) Equates e.g. with the VG 46 a temperature range of +5 °C to +85 °C (see selection diagram)

Note

To reduce high temperature of the hydraulic fluid in the axial piston unit we recommend the use of a flushing and boost pressure valve (see chapter Extended functions and versions).

Selection of hydraulic fluid

Bosch Rexroth evaluates hydraulic fluids on the basis of the Fluid Rating according to the technical data sheet 90235.

Hydraulic fluids with positive evaluation in the Fluid Rating are provided in the following technical data sheet:

The hydraulic fluid should be selected so that the operating viscosity in the operating temperature range is within the optimum range (νopt; see selection diagram).

Selection diagram

Filtration of the hydraulic fluid

Finer filtration improves the cleanliness level of the hydraulic fluid, which increases the service life of the axial piston unit.

A cleanliness level of at least 20/18/15 is to be maintained according to ISO 4406.

At a hydraulic fluid viscosity of less than 10 mm²/s (e.g. due to high temperatures in short-term operation) at the drain port, a cleanliness level of at least 19/17/14 according to ISO 4406 is required.

For example, the viscosity is 10 mm²/s at:

  • HLP 32 a temperature of 73°C

  • HLP 46 a temperature of 85°C

Operating pressure range

Pressure at working port A or B (high-pressure side)

Definition

Nominal pressure

pnom

see table of values

The nominal pressure corresponds to the maximum design pressure.

Maximum pressure

pmax

see table of values

The maximum pressure corresponds to the maximum operating pressure within the single operating period. The sum of the single operating periods must not exceed the total operating period.

      Single operating period

10 s

      Total operating period

300 h

Minimum pressure

pHP min

25 bar

Minimum pressure on high-pressure side (port A or B) required to prevent damage to the axial piston unit.

Minimum pressure at inlet (pump operating mode)

pE min

see diagram

To prevent damage to the axial piston motor in pump mode (change of high-pressure side with unchanged direction of rotation, e.g. when braking),a minimum pressure must be guaranteed at the working port (inlet). The minimum pressure depends on the rotational speed and displacement of the axial piston unit.

Total pressure

pSu

700 bar

The summation pressure is the sum of the pressures at both work ports (A and B).

Rate of pressure change

Definition

with integrated pressure relief valve

RA max

9000 bar/s

Maximum permissible rate of pressure build-up and reduction during a pressure change over the entire pressure range.

without pressure relief valve

RA max

16000 bar/s

Case pressure at port T

Definition

Continuous differential pressure

ΔpT cont

2 bar

Maximum averaged differential pressure at the shaft seal (case to ambient)

Pressure peaks

pT peak

10 bar

t < 0.1 s

Note

  • Working pressure range valid when using hydraulic fluids based on mineral oils. Values for other hydraulic fluids, please contact us.

Minimum pressure at inlet (pump operating mode)

This diagram is only valid for the optimum viscosity range of vopt = 16 to 36 mm2/sec..

If the above mentioned conditions cannot be ensured, please contact us.

Pressure definition

1) Total operating period = t1 + t2 + ... + tn

Rate of pressure change

Note

  • The service life of the shaft seal is influenced by the speed of the axial piston unit and the case pressure.

  • The service life decreases with an increase of the mean differential pressure between the case and the ambient pressure and with a higher frequency of pressure spikes.

  • The case pressure must be equal to or higher than the ambient pressure.

Direction of flow

Direction of rotation, viewed on drive shaft

clockwise

counter-clockwise

A to B

B to A

Permissible radial and axial forces of the drive shaft

Size

56 63 80 90 107 45 56 63 80 90 45 56 63 80 90

Version

A2FMN A2FMM A2FMH

Drive shaft

Code

Z6/P6 Z8/P8 Z8/P8 Z8/P8 Z9/P9 Z9/P9 Z6/P6 Z6/P6 Z8/P8 Z8/P8 Z8/P8 Z9/P9 Z9/P9 Z6/P6 P6 Z8/P8 Z8/P8 Z8/P8 Z9/P9 Z9/P9

mm

30 35 35 35 40 40 30 30 35 35 35 40 40 30 30 35 35 35 40 40

Maximum radial force
at distance a
(from shaft collar)

Fq max


7.1 kN 6.1 kN 6.9 kN 8.7 kN 8.6 kN 10.4 kN 7.6 kN 9.5 N 8.1 N 9.2 N 11.6 N 10.2 N 11.5 N 8.6 N 10.7 N 9.2 N 10.3 N 13.1 N 10.2 N 11.5 N

a

mm

18 18 18 18 20 20 18 18 18 18 20 20 20 18 18 18 18 20 20 20

Permitted torque at Fq max

Tq max

Nm

270 270 301 390 432 519 286 360 360 401 508 508 576 322 405 405 451 571 571 645

Permitted differential pressure at Fq max

Δpq max

bar

300 300 300 300 300 300 400 400 400 400 400 400 400 450 450 450 450 450 450 450

Maximum axial force, when standstill or in non-pressurized conditions

+ Fax max

N

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

- Fax max

N

800 800 800 800 1000 1000 800 800 800 800 1000 1000 1000 800 800 800 800 1000 1000 1000

Maximum axial force, per bar operating pressure

+ Fax max

N/bar

8.7 8.7 8.7 8.7 10.6 10.6 8.7 8.7 8.7 8.7 10.6 10.6 10.6 8.7 8.7 8.7 8.7 10.6 10.6 10.6

General instructions

  • The values given are maximum values and do not apply to continuous operation.

  • The axial force in direction −Fax is to be avoided as the service life of the bearing is reduced.

  • Special requirements apply in the case of belt drives. Please contact us.

Effect of radial force Fq on the service life of bearings

By selecting a suitable direction of radial force Fq the load on the bearings caused by the internal rotary group forces can be reduced, thus optimizing the service life of the bearings. Recommended position of mating gear is dependent on direction of rotation. Examples:

Toothed gear drive

1

Direction of rotation "counter-clockwise", pressure at port B

2

Direction of rotation "clockwise", pressure at port A

3

Direction of rotation "bidirectional"

Port plate 11

SAE working ports at bottom

1) To shaft collar
2) Flange ISO 3019-2

Version

Size

D1

D3

D4

D7

D8

D9

D10

D11

D12

D13

D14

D15

D17

D18

D19

D20

D25

D26

D29

D33

D40

D41

D42

D46

D47

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

A2FMN 56 125 172.7 122 160 20 10 32 30 86 148.7 125 148.7 30 126.2 121.5 93.2 150 145 13.5 147 23.8 50.8 19 75 25
63 125 172.7 122 160 20 10 32 30 86 148.7 125 148.7 30 126.2 121.5 93.2 150 145 13.5 147 23.8 50.8 19 75 25
80 125 172.7 122 160 20 10 32 30 86 148.7 125 148.7 30 126.2 121.5 93.2 150 145 13.5 147 23.8 50.8 19 75 25
90 140 198.5 142 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 165 27.8 57.2 25 84 25
107 140 198.5 142 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 165 27.8 57.2 25 84 25
A2FMM 45 125 172.7 122 160 20 10 32 30 86 148.7 125 148.7 30 126.2 121.5 93.2 150 145 13.5 147 23.8 50.8 19 75 25
56 125 172.7 122 160 20 10 32 30 86 148.7 125 148.7 30 126.2 121.5 93.2 150 145 13.5 147 23.8 50.8 19 75 25
63 125 172.7 122 160 20 10 32 30 86 148.7 125 148.7 30 126.2 121.5 93.2 150 145 13.5 147 23.8 50.8 19 75 25
80 140 198.5 142 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 165 27.8 57.2 25 84 25
90 140 198.5 142 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 165 27.8 57.2 25 84 25
A2FMH 45 125 172.7 122 160 20 10 32 30 86 148.7 125 148.7 30 126.2 121.5 93.2 150 145 13.5 147 23.8 50.8 19 75 25
56 125 172.7 122 160 20 10 32 30 86 148.7 125 148.7 30 126.2 121.5 93.2 150 145 13.5 147 23.8 50.8 19 75 25
63 125 172.7 122 160 20 10 32 30 86 148.7 125 148.7 30 126.2 121.5 93.2 150 145 13.5 147 23.8 50.8 19 75 25
80 140 198.5 142 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 165 27.8 57.2 25 84 25
90 140 198.5 142 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 165 27.8 57.2 25 84 25

Port plate 02

SAE working ports at side, opposite

1) To shaft collar
2) Flange ISO 3019-2

Version

Size

D1

D3

D4

D7

D8

D9

D10

D11

D12

D13

D14

D15

D17

D18

D19

D20

D25

D26

D29

D33

D40

D41

D42

D46

D47

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

A2FMN 56 125 172.7 127.5 160 20 10 32 30 86 148.7 125 148.7 30 126.2 123 93.2 150 145 13.5 141 23.8 50.8 19 75 25
63 125 172.7 127.5 160 20 10 32 30 86 148.7 125 148.7 30 126.2 123 93.2 150 145 13.5 141 23.8 50.8 19 75 25
80 125 172.7 127.5 160 20 10 32 30 86 148.7 125 148.7 30 126.2 123 93.2 150 145 13.5 141 23.8 50.8 19 75 25
90 140 198.5 148.5 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 159 27.8 57.2 25 84 25
107 140 198.5 148.5 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 159 27.8 57.2 25 84 25
A2FMM 45 125 172.7 127.5 160 20 10 32 30 86 148.7 125 148.7 30 126.2 123 93.2 150 145 13.5 141 23.8 50.8 19 75 25
56 125 172.7 127.5 160 20 10 32 30 86 148.7 125 148.7 30 126.2 123 93.2 150 145 13.5 141 23.8 50.8 19 75 25
63 125 172.7 127.5 160 20 10 32 30 86 148.7 125 148.7 30 126.2 123 93.2 150 145 13.5 141 23.8 50.8 19 75 25
80 140 198.5 148.5 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 159 27.8 57.2 25 84 25
90 140 198.5 148.5 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 159 27.8 57.2 25 84 25
A2FMH 45 125 172.7 127.5 160 20 10 32 30 86 148.7 125 148.7 30 126.2 123 93.2 150 145 13.5 141 23.8 50.8 19 75 25
56 125 172.7 127.5 160 20 10 32 30 86 148.7 125 148.7 30 126.2 123 93.2 150 145 13.5 141 23.8 50.8 19 75 25
63 125 172.7 127.5 160 20 10 32 30 86 148.7 125 148.7 30 126.2 123 93.2 150 145 13.5 141 23.8 50.8 19 75 25
80 140 198.5 148.5 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 159 27.8 57.2 25 84 25
90 140 198.5 148.5 180 20 10 32 29 101.5 171.5 145 171.5 30 145.5 127 111 165 160 13.5 159 27.8 57.2 25 84 25

Drive shafts

Overview of available drive shafts

Splined shaft DIN 5480

1) Center bore according to DIN 332 (thread according to DIN 13)
2) For size 80, pressure range "M" and "H": ⌀45 mm

Parallel keyed shaft DIN 6885

1) Center bore according to DIN 332 (thread according to DIN 13)
2) For size 80, pressure range "M" and "H": ⌀45 mm

Ports

Size

56 63 80 90 107 45 56 63 80 90 45 56 63 80 90

Version

A2FMN A2FMM A2FMH

A, B

Working port

Size

3/4 in 1 in 3/4 in 1 in 3/4 in 1 in

Standard

Dimensions according to SAE J518

Fastening thread

M10 × 1.5; 17 mm deep M12 × 1.75; 17 mm deep M10 × 1.5; 17 mm deep M12 × 1.75; 17 mm deep M10 × 1.5; 17 mm deep M12 × 1.75; 17 mm deep

State on delivery

With protective cover (must be connected)

T1

Drain port

Size

M18 × 1.5; 12 mm deep

Standard 1)

DIN 3852

State on delivery 2)

Plugged (observe installation instructions)

T2

Drain port

Size

M18 × 1.5; 12 mm deep

Standard 1)

DIN 3852

State on delivery 2)

With protective cover (observe installation instructions)
1) The spot face can be deeper than specified in the appropriate standard.
2) Unless otherwise specified. Other layouts on request.

A2FMN

Size

56 63 80 90 107

Drive shafts

Code

Z6/P6 Z8/P8 Z8/P8 Z8/P8 Z9/P9 Z9/P9

A2FMM

Size

45 56 63 80 90

Drive shafts

Code

Z6/P6 Z6/P6 Z8/P8 Z8/P8 Z8/P8 Z9/P9 Z9/P9

A2FMH

Size

45 56 63 80 90

Drive shafts

Code

Z6/P6 P6 Z8/P8 Z8/P8 Z8/P8 Z9/P9 Z9/P9


Installation instructions

General

  • During commissioning and operation, the axial piston unit must be filled with hydraulic fluid and air bled. This must also be observed following a relatively long standstill as the axial piston unit may drain back to the reservoir via the hydraulic lines.

  • The case drain fluid in the housing must be directed to the reservoir via the highest available drain port (T1,T2).

  • If a shared drain line is used for several units, make sure that the respective case pressure is not exceeded. The shared drain line must be dimensioned to ensure that the maximum permissible case pressure of all connected units is not exceeded in any operating conditions, specifically on cold start. If this is not possible, separate reservoir lines must be laid as required.

  • To achieve favorable noise values, all connecting lines should be decoupled by using elastic elements and above-reservoir installation is to be avoided.

  • In all operating conditions, the drain line must flow into the reservoir below the minimum fluid level.

Note

The \u201cshaft upwards\u201d installation position is not permissible..

Installation position

See the following examples 1 to 6.

Further installation positions are possible upon request. Recommended installation position: 1 and 2.

Below-tank installation (standard)

Below-tank installation is at hand if the axial piston unit is installed below the minimum liquid level outside the tank.

Installation position

Air bleeding

Filling

1

\u2012

T1

2

\u2012

T2

3

\u2012

T1

Above-reservoir installation

Above-reservoir installation means that the axial piston unit is installed above the minimum fluid level of the reservoir.

Installation position

Air bleeding

Filling

4

F

T1 (F)

5

F

T2 (F)

6

F

T1 (F)

Key

F

Filling / Air bleeding

T1, T2

Drain port

ht min

Minimum required immersion depth (200 mm)

hmin

Minimum required spacing to reservoir bottom (100 mm)

Note

  • Connection F is part of the external piping and must be provided on the customer side to simplify the filling and bleeding.

General project planning notes

  • The axial piston unit is designed to be used in open and closed circuits.

  • The project planning, installation and commissioning of the axial piston unit require the involvement of qualified skilled personnel.

  • Before using the axial piston unit, please read the corresponding instruction manual completely and thoroughly. If necessary, request it from Bosch Rexroth.

  • Before finalizing your design, request a binding installation drawing.

  • The specified datas and notes must be observed.

  • Preservation: Our axial piston units are supplied as standard with preservative protection for a maximum of 12 months. If longer preservative protection is required (maximum 24 months), please specify this in plain text when placing your order. The preservation times are valid under optimal storage conditions. Details of these conditions can be found in the data sheet 90312 or the instruction manual.

  • Not all versions of the product are approved for use in a safety function according to ISO 13849. Please consult the responsible contact person at Bosch Rexroth if you require reliability parameters (e.g. MTTFD) for functional safety.

  • A pressure relief valve is to be provided in the hydraulic system.

  • Observe the instructions in the instruction manual regarding tightening torques of connection threads and other threaded joints used.

  • The notes in the instruction manual on tightening torques of the port threads and other screw joints must be observed.

  • The ports and fastening threads are designed for the permissible maximum pressure pmax (see instruction manual). The machine or system manufacturer must ensure that the connecting elements and lines correspond to the specified operating conditions (pressure, flow, hydraulic fluid, temperature) with the necessary safety factors.

  • The working ports and function ports are designated only to accommodate hydraulic lines.


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