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A10VER series 52

Axial piston variable motor
A10VER series 52
Reversible axial piston motor for fan drives
Size 18 … 45
Nominal pressure 280 bar
Maximum pressure 350 bar
Open circuit
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  • A A10VER 28 EZ7 /52R-VYF10N002P -S5454

  • Rexroth

  • R902571309

  • Specially developed for hydrostatic fan drives

  • The A10VER variable motor is equipped with an overcenter rotary group with a maximum displacement of +/- 100 % Vg max. This allows reversing operation without the need for costly additional components to reverse the air flow and to clean the cooler from contaminations which leads to fuel savings due to improved cooling performance.

  • The energy efficiency of hydraulic fan drives is increased due to the elimination of external reversing valves.

  • Robust bearing for long service life

  • High maximum permissible output speed

  • Favorable power-to-weight ratio – compact dimensions

  • Low noise

  • Swashplate design


Table of values

Size

18 23 28 37 45

Displacement

+100 % Vg max

cm³

18 23 28 37 45

-100 % Vg max

cm³

18 23 28 37 45

Nominal pressure

pnom

bar

280 280 280 280 280

Maximum pressure

pmax

bar

350 350 350 350 350

Rotational speed 1)

maximum, at Vg max

nnom

rpm

3000 3000 3000 2200 2000

minimum, at permanent operation

nmin

rpm

250 250 250 250 250

Torque

at Vg max and pnom

M

Nm

80 102 125 165 200

Rotary stiffness of drive shaft

C

c

kNm/rad

24.16 24.16 24.16 32.38 32.38

Y

c

kNm/rad

24.16 24.16 24.16 32.38 32.38

Moment of inertia for rotary group


JTW

kg·m²

0.0017 0.0017 0.0017 0.0033 0.0033

Maximum angular acceleration 2)


a

rad/s²

5500 5500 5500 4000 4000

Case volume


V

l

0.6 0.6 0.6 0.7 0.7

Weight (approx.)


m

kg

14 14 14 18 18
1) These values are valid at:
- an absolute pressure of pabs = 2 bar at low-pressure port A
- for the optimum viscosity range from vopt = 36 to 16 mm2/s
- with hydraulic fluid based on mineral oils
2) The data are valid for values between the minimum required and maximum permissible rotational speed. It applies for external stimuli (e.g. diesel engine 2 to 8 times rotary frequency, cardan shaft twice the rotary frequency). The limit value is only valid for a single pump. The load capacity of the connection parts must be considered.

Notice

  • The table values are theoretical values without consideration of efficiencies and tolerances. The values are rounded.

  • Operation above the maximum values or below the minimum values may result in a loss of function, a reduced service life or in the destruction of the axial piston unit.
    Bosch Rexroth recommends testing the loads by means of experiment or calculation / simulation and comparison with the permissible values.

 

Determining the operating characteristics

Inlet flow

[l/min]

Rotational speed

[rpm]

Torque

[Nm]

Power

[kW]

Key

Vg

Displacement per revolution [cm3]

Δp

Differential pressure [bar]

n

Rotational speed [rpm]

ηv

Volumetric efficiency

ηhm

Hydraulic-mechanical efficiency

ηt

Total efficiency (ηt = ηv • ηhm)

Hydraulic fluid

 

The axial piston unit is designed for operation with HLP mineral oil according to DIN 51524. See the following data sheet for application instructions and requirements for selecting hydraulic fluid, behavior during operation as well as disposal and environmental protection before you begin project planning:

 

Selection of hydraulic fluid

Bosch Rexroth evaluates hydraulic fluids on the basis of the Fluid Rating according to the technical data sheet 90235.

Hydraulic fluids with positive evaluation in the Fluid Rating are provided in the following technical data sheet:

The hydraulic fluid should be selected so that the operating viscosity in the operating temperature range is within the optimum range (νopt; see selection diagram).

Viscosity and temperature of hydraulic fluids


Viscosity

Shaft
seal

Temperature1)

Comment

Cold start

νmax ≤ 1600 mm²/s

FKM

ϑSt ≥ -25 °C

t ≤ 3 min, without load (p ≤ 50 bar), n ≤ 1000 rpm,
permissible temperature difference between axial piston unit and hydraulic fluid max. 25 K

Warm-up phase

ν = 400 … 1600 mm²/s



t ≤ 15 min, p ≤ 0.7 • pnom and n ≤ 0.5 • nnom

Continuous operation

ν = 10 … 400 mm²/s2)

FKM

ϑ ≤ +110 °C

measured at port L


νopt = 16 … 36 mm²/s



range of optimum operating viscosity and efficiency

Short-term operation

νmin = 7 … 10 mm²/s

FKM

ϑ ≤ +110 °C

t ≤ 3 min, p ≤ 0.3 • pnom

measured at port L

1) If the specified temperatures cannot be maintained due to extreme operating parameters, please contact us.
2) Equates e.g. with the VG 46 a temperature range of +5 °C to +85 °C (see selection diagram)

Selection diagram

Notice

For applications in the low-temperature range down to -40°C, please contact us.

Filtration of the hydraulic fluid

Finer filtration improves the cleanliness level of the hydraulic fluid, which increases the service life of the axial piston unit.

A cleanliness level of at least 20/18/15 is to be maintained according to ISO 4406.

At a hydraulic fluid viscosity of less than 10 mm²/s (e.g. due to high temperatures in short-term operation) at the drain port, a cleanliness level of at least 19/17/14 according to ISO 4406 is required.

For example, the viscosity is 10 mm²/s at:

  • HLP 32 a temperature of 73°C

  • HLP 46 a temperature of 85°C

Operating pressure range

Pressure at working port B

Definition

Nominal pressure

pnom

280 bar

The nominal pressure corresponds to the maximum design pressure.
The series control of motors is not permissible.

Maximum pressure

pmax

350 bar

The maximum pressure corresponds to the maximum operating pressure within the single operating period. The sum of the single operating periods must not exceed the total operating period.

      Single operating period

2.5 ms

      Total operating period

300 h

Minimum pressure

pB abs

20 bar

Minimum pressure on the high-pressure side (port B) which is required in order to prevent damage to the axial piston unit.

Reversing pressure (high-pressure side)

pRev abs

<50 bar

The Δ pressure between A and B at which the system switches from fan operation to reversing operation and then from reversing operation back to fan mode is between 30 to 45 bar relative. The pressure in B must be less than 50 bar.

Rate of pressure change

RA max

16000 bar/s

Maximum permissible rate of pressure build-up and reduction during a pressure change over the entire pressure range.

Pressure at the low-pressure port A

Definition

Minimum pressure

pND min

2 bar absolute

Minimum pressure at the low-pressure port A (outlet) that is required in order to avoid damage to the axial piston unit.

Maximum pressure

pND max

30 bar absolute


Case pressure at port L

Definition

Maximum pressure

Operation as a motor, open circuit

pL max

2 bar


Notice

  • Working pressure range applies when using mineral oil-based hydraulic fluids. Please contact us for values for other hydraulic fluids.

  • In addition to the hydraulic fluid and the temperature, the service life of the shaft seal is influenced by the rotational speed of the axial piston unit and the case pressure.

  • The case pressure must be greater than the ambient pressure.

Pressure definition

1) Total operating period = t1 + t2 + ... + tn

Rate of pressure change

Direction of flow

Motor direction of rotation with unchanged pressure side B

at Vg max +
+100 %

at Vg max -
-100 %

(de-energized) clockwise

B to A


(energized) counter-clockwise


B to A

Permissible radial and axial forces of the drive shaft

Size

18 23 28 37 45

Maximum radial force 
with distance a/2
(to the shaft collar)

Fq max

N

1200 1200 1200 1500 1500

Maximum axial force

- Fax max

N

1000 1000 1000 1500 1500

Notice

  • The values given are maximum values and do not apply to continuous operation.

  • For output drives with radial loading, please contact us.


1) Additional sizes available on request
2) Additional directions of rotation available on request
3) Specify type code of sensor DSM according to data sheet 95132 and/or DSA 95133 separately and observe the requirements on the electronics.

Notice

  • Observe the information in the project planning notes chapter.

  • In addition to the type code, please specify the relevant technical data when placing your order.


Sizes 18, 23, 28

EZ6/EZ7 - Two-point control with DEUTSCH connector
Clockwise rotation
Port plate 10N00/60N00

Tapered shaft with shaft key

C - Shaft with UNF threaded bolt
Y - Shaft with metric threaded bolt

1) Thread according to ASME B1.1
2) Thread according to DIN 13
3) For maximum tightening torques, see instruction manual.

Ports and fastening threads port plate 10

Size

18 23 28

A

Working port (high-pressure series)

Size

3/4 in

Standard 1)

SAE J518

Fastening thread 2)

M10 × 15; 17 mm deep

State on delivery

With protective cover (must be connected)

B

Working port (high-pressure series)

Size

3/4 in

Standard 1)

SAE J518

Fastening thread 2)

M10 × 15; 17 mm deep

State on delivery

With protective cover (must be connected)

L or L1

Drain port

Size

3/4-16UNF-2B; 15 mm deep

Standard 3)

ISO 11926

State on delivery

With protective cover (observe installation instructions)
1) Metric fastening thread is a deviation from standard.
2) Thread according to DIN 13
3) The spot face can be deeper than specified in the appropriate standard.

Ports and fastening threads port plate 60

Size

18 23 28

A

Working port (high-pressure series)

Size

3/4 in

Standard

SAE J518

Fastening thread 1)

3/8-16UNC-2B; 21 mm deep

State on delivery

With protective cover (must be connected)

B

Working port (high-pressure series)

Size

3/4 in

Standard

SAE J518

Fastening thread 1)

3/8-16UNC-2B; 21 mm deep

State on delivery

With protective cover (must be connected)

L or L1

Drain port

Size

3/4-16UNF-2B; 15 mm deep

Standard 2)

ISO 11926

State on delivery

With protective cover (observe installation instructions)
1) Thread according to ASME B1.1
2) The spot face can be deeper than specified in the appropriate standard.

Size 37, 45

EZ6/EZ7 - Two-point control with DEUTSCH connector
Clockwise rotation
Port plate 10N00/60N00

Tapered shaft with shaft key

C - Shaft with UNF threaded bolt
Y - Shaft with metric threaded bolt

1) Thread according to ASME B1.1
2) Thread according to DIN 13
3) For information on the tightening torques, refer to the instruction manual.

Ports and fastening threads port plate 10

Size

37 45

A

Working port (high-pressure series)

Size

3/4 in

Standard 1)

SAE J518

Fastening thread 2)

M10 × 15; 17 mm deep

State on delivery

With protective cover (must be connected)

B

Working port (high-pressure series)

Size

3/4 in

Standard 1)

SAE J518

Fastening thread 2)

M10 × 15; 17 mm deep

State on delivery

With protective cover (must be connected)

L

Drain port

Size

7/8-14UNF-2B; 17 mm deep

Standard 3)

ISO 11926

State on delivery

With protective cover (observe installation instructions)
1) Metric fastening thread is a deviation from standard.
2) Thread according to DIN 13
3) The spot face can be deeper than specified in the appropriate standard.

Ports and fastening threads port plate 60

Size

37 45

A

Working port (high-pressure series)

Size

3/4 in

Standard

SAE J518

Fastening thread 1)

3/8-16UNC-2B; 21 mm deep

State on delivery

With protective cover (must be connected)

B

Working port (high-pressure series)

Size

3/4 in

Standard

SAE J518

Fastening thread 1)

3/8-16UNC-2B; 21 mm deep

State on delivery

With protective cover (must be connected)

L

Drain port

Size

7/8-14UNF-2B; 17 mm deep

Standard 2)

ISO 11926

State on delivery

With protective cover (observe installation instructions)
1) Thread according to ASME B1.1
2) The spot face can be deeper than specified in the appropriate standard.


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Any Question? Contact our sales team today

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