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4WRZ 32 W8-520-7X/6EG24N9K4/D3M

Proportional directional valves, pilot operated, without electrical position feedback, without integrated electronics (OBE).
Size 10, 16, 25, 32, 52.
Component series 7X.
Maximum operating pressure 350 bar.
Maximum flow 2800 l/min.
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  • 4WRZ 32 W8-520-7X/6EG24N9K4/D3M

  • Rexroth

  • R900704608

  • Pilot-operated 2-stage proportional directional valve without integrated electronics (OBE)

  • Control of the direction and magnitude of a flow

  • Operation by means of proportional solenoids with central thread and detachable coil

  • For subplate mounting: Porting pattern according to ISO 4401

  • Optional auxiliary operating device

  • Spring-centered control spool



Pilot-operated proportional directional valves type 4WRZ(E)… and 5WRZ(E).52…

Valves of type 4WRZ(E)... are pilot-operated 4-directional valves that are actuated by means of proportional solenoids. Their function is to control the flow direction and size.

Valves of type 5WRZ(E)... are equipped with an additional port "R" (only NG52).

Set-up:

The valve basically consists of:

Pilot control valve (9) with proportional solenoids (5 and 6)

Main valve (10) with main control spool (11) and centering spring (12)

Function:

With de-energized solenoids (5, 6), the main control spool (11) is held in the central position by means of the centering spring (12)

The main control spool (11) is controlled by the pilot control valve (9); the main control spool is proportionally moved, e.g. by actuating solenoid "b" (6)

→ The control spool (2) is moved to the right, pilot oil enters the pressure chamber (13) via the pilot control valve (9) and deflects the main control spool (11) proportionally to the electric input signal

→ Connection from P to A and B to T via orifice-type cross-sections with progressive flow characteristics

Pilot oil supply to the pilot control valve internally via port P or externally via port X

Switching off the solenoid (6)

→ The control spool (2) and main control spool (11) are moved back into the central position

Depending on the spool position, flow occurs from P to A and B to T or P to B and A to T (R)

An optional manual override (14 and 15) can be used to move the control spool (2) without solenoid energization.

Notice:

Accidental activation of the manual override may lead to uncontrolled machine movements!

Notice:

Due to the design principle, internal leakage which may increase over the life cycle is inherent to the valves.



01

02

03

04

05


06

07


08

09

10

11

12

13

14

15

16

4

WRZ




7X


/

6E

G24







*

01

4 main ports

4

02

Proportional directional valve with electro-hydraulic operation and external electronics

WRZ

03

Size 10

10

Size 16

16

Size 25

25

Size 32

32

Size 52

52

04

Symbols; for the possible version, see "Symbols/Circuit diagrams"

E; E1-; E3-; W6-; W8-; W9-; EA; W6A

Rated flow NG10

05

25 l/min

25

50 l/min

50

90 l/min

85

Rated flow NG16

05

100 l/min

100

125 l/min

125

150 l/min

150

180 l/min

180

Rated flow NG25

05

220 l/min

220

325 l/min

325

Rated flow NG32

05

360 l/min

360

520 l/min

520

Rated flow NG52

05

1000 l/min

1000

06

Component series 70 ... 79 (70 ... 79: unchanged installation and connection dimensions)

7X

07

For subplate mounting

no code

For flange connection (only NG 52)

F

08

Pilot control valve NG6
Proportional solenoid with detachable coil

6E

09

Supply voltage 24 V

G24

10

Without manual override

no code

With concealed manual override

N9 1)

11

Without special type of protection

no code

Sea water-resistant

2)

Pilot oil supply and return

12

External pilot oil supply, external pilot oil return

no code

Internal pilot oil supply, external pilot oil return

E

Pilot oil supply internal, pilot oil return internal

ET

External pilot oil supply, internal pilot oil return

T

Electrical connection

13

Without mating connector, with connector according to DIN EN 175301-803, separate order

K43)

Without mating connector, connector according to DIN EN 175201-804

K31 3)

14

Without pressure reducing valve

no code

With pressure reducing valve ZDR 6 DP0-4X/40YM-W80 (fixedly set)

D3

15

NBR seals

M

FKM seals

V

16

Further details in the plain text

*

1)

With version “J” → “N” instead of “N9”

2)

For data regarding the seawater-resistant version refer to data sheet 29115-M

3)

For version "J" = seawater-resistant only "K31"



general

Type

4WRZ

Size

1016253252

Installation position


any, preferably horizontal

Ambient temperature range

°C

-20 … +70

Storage temperature range

°C

-20 … +80

Weight

For subplate mounting

kg

7.811.918.242.279.5

for flange connection

kg


77.5

with "D3"

kg

8.312.418.742.780

Sine test according to DIN EN 60068-2-6


10 cycles, 10…2000.. 10 Hz with logarithmic frequency changing speed of 1 octave/min, 5 to 57 Hz, amplitude 1.5 mm (p-p), 57 to 2000 Hz, amplitude 10g, 3 axes

Noise test according to DIN EN 60068-2-64


20…2000 Hz, amplitude 0.05g2/Hz (10gRMS) 3 axes, testing time 30 min per axis

Shock test according to DIN EN 60068-2-27


Half-sine 15g / 11 ms, 3 times in positive and 3 times in negative direction per axis, 3 axes

Damp heat according to DIN EN 60068-2-30


Variant 2: +25 °C … +55 °C, 90 % … 97 % relative humidity, 2 cycles á 24 hours

hydraulic

Size

1016253252

Maximum operating pressure


bar

315350

Operating pressure range

External pilot oil supply

bar

30 … 10020 … 100

Pilot control valve without "D3", internal pilot oil return

bar

30 … 100

Internal pilot oil supply

bar

100 … 315100 … 350

Maximum return flow pressure

Port T and R, external pilot oil return

bar

315250150250

Port T, internal pilot oil return

bar

30

Port Y

bar

30

Maximum flow


l/min

17046087016002800

Nominal flow


l/min

25
50
85
100
125
150
180
220
325
360
520
1000

Pilot flow

input signal 0 → 100%

Port X and Y

l/min

3.55.5715.97

Pilot volume

switching process 0 → 100%

cm³

1.74.61026.554.3

Hydraulic fluid temperature range


°C

-20 … +80

preferably

°C

-40 … +50

Viscosity range


mm²/s

20 … 380

preferably

mm²/s

30 … 46

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 1)

Pilot control valve


Class 18/16/13 according to ISO 4406 (c)

Main valve


Class 20/18/15 according to ISO 4406 (c)

Hysteresis


%

≤ 6
1)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

electrical

Size

1016253252

Voltage type


Direct voltage

Command value overlap


%

15

Maximum solenoid current


A

1.5

Solenoid coil resistance

Cold value at 20 °C

Ω

4.8

Maximum hot value

Ω

7.2

Actuated time


%

100

Maximum coil temperature 1)


°C

+ 150

Protection class according to DIN EN 60529


IP65 (If a suitable and a correctly mounted mating connector are used.)

Power supply


V

24

Supply voltage range


V

19,4 … 35
1)Due to the surface temperatures occurring at the solenoid coils, the European standards ISO 13732-1 and EN 982 need to be adhered to.

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Mineral oils and related hydrocarbons

HL, HLP

NBR / FKM

DIN 51524

Flame-resistant   - containing water

HFC (Fuchs HYDROTHERM 46M, Petrofer Ultra Safe 620)

NBR

ISO 12922

Important information on hydraulic fluids:

For more information and data on the use of other hydraulic fluids please contact us.

There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).

The flash point of the process and operating medium used must be 40 K over the maximum solenoid surface temperature.

Flame-resistant - containing water:
Maximum pressure differential per control edge 175 bar
Pressure pre-loading at the tank port > 20 % of the pressure differential, otherwise increased cavitation
Life cycle as compared to operation with mineral oil HL, HLP 50 % to 100 %



(measured with HLP46, ϑÖl = 40 ±5 °C)

Rated flow 25 l/min at a valve pressure differential of 10 bar

Size 10

Rated flow 50 l/min at a valve pressure differential of 10 bar

Size 10

Rated flow 85 l/min at a valve pressure differential of 10 bar

Size 10

Transition function with stepped electric input signals (ps = 50 bar)

Rated flow 100 l/min at a valve pressure differential of 10 bar

Size 16

Rated flow 125 l/min at a valve pressure differential of 10 bar

Size 16

Rated flow 150 l/min at a valve pressure differential of 10 bar

Size 16

Rated flow 180 l/min at a valve pressure differential of 10 bar

Size 16

Transition function with stepped electric input signals (ps = 50 bar)

Size 16

Rated flow 220 l/min at a valve pressure differential of 10 bar

NG25

Rated flow 325 l/min at a valve pressure differential of 10 bar

NG25

Transition function with stepped electric input signals (ps = 50 bar)

NG25

Rated flow 360 l/min at a valve pressure differential of 10 bar

Size 32

Rated flow 520 l/min at a valve pressure differential of 10 bar

Size 32

Transition function with stepped electric input signals (ps = 50 bar)

Size 32

Rated flow 1000 l/min at a valve pressure differential of 10 bar

NG52

Transition function with stepped electric input signals (ps = 50 bar)

NG52



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