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3DREME16P-7X/200YG24K31F1V

Directional spool valves, direct operated, with solenoid actuation.
Size 10.
Component series 2X.
Maximum operating pressure 315 bar.
Maximum flow 75 l/min.
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  • 3DREME16P-7X/200YG24K31F1V

  • Rexroth

  • R901218100

  • 3-way version

  • Operation by means of proportional solenoid with rotatable coil

  • For subplate mounting

  • Porting pattern according to ISO 4401

  • Maximum pressure limitation, optional

  • Valve and control electronics from a single source

  • Integrated electronics (OBE) with little manufacturing tolerance of the command value pressure characteristic curve

  • Linear command value pressure characteristic curve


Valves of type 3DRE(M)E are electrically pilot-operated 3-way pressure reducing valves with pressure limitation of the actuator.

They are used for reduction (P to A) and limitation (A to T) of a system pressure.

 

Set-up

The valves consist of two main assemblies:

  • Pilot control valve (1) with proportional solenoid (2) and integrated electronics (OBE) (17), optionally with maximum pressure limitation (15). Supply and command value voltage are applied at the connector (16). At the factory, the command value pressure characteristic curve is adjusted with little manufacturing tolerance.

  • Main valve (3) with main control spool (4)

 

Function

  • Command value-dependent setting of the pressure to be reduced in port A via the pilot control valve (1).

  • With depressurized port P, the springs (5) and (6) hold the main control spool (4) in its central position. In this way, a start-up jump at the actuator is prevented.

  • Pilot fluid flows from bore (7) via the flow controller (8), via the control chamber (11) to the throttle gap (9), via line (10) to port Y. This connection is to be led into the tank at zero pressure.

 

Pressure reduction

  • Build-up of the pilot pressure in the control chamber (11) as function of the command value.

  • Pressure build-up in the spring chamber (13) via nozzle (12) and movement of the main control spool (4) to the right. Hydraulic fluid flows from P to A.

  • The actuator pressure in port A is available in the spring chamber (14).

  • Increase in the pressure in port A to the set pressure of the pilot control valve (1) leads to the movement of the main spool (4) to the left. Pressure in port A is almost identical with the set pressure at the pilot control valve (1).

 

Pressure limitation

  • If the pressure in port A exceeds the set pressure of the pilot control valve (1), the main control spool (4) is moved further to the left.

  • This opens the connection from A to T and limits the pressure pending in port A to the set command value.

 

Type 3DREME

For hydraulic protection against an inadmissibly high electric control current at the proportional solenoid, which imperatively results in increased pressures in port A, you can optionally install a spring-loaded pressure relief valve as maximum pressure limitation (15). The maximum pressure limitation is pre-set, referred to the relevant pressure rating (see "Technical data").

Pilot oil supply

Size 10

Size 16

1

Plug screw M6 according to DIN 906, wrench size 3 - Pilot oil return

2

Main valve

3

Cover

Pilot oil supply

Pilot oil return

External

1

closed

External

Internal

1

open

Version "XY"

The pilot oil is supplied externally from a separate pilot circuit. The pilot oil return is implemented externally via port Y into the tank.

 

Version "Y"

The pilot oil supply is implemented internally from channel P of the main valve. The pilot oil return is implemented externally via port Y into the tank. In the subplate, port X is closed.


01

02

03

04

05


06


07

08

09

10

11

12

13

3DRE


E


P

-

7X

/



G24

K31



*

01

Proportional pressure reducing valve in 3-way version, pilot-operated

3DRE

02

Without maximum pressure limitation

no code

With maximum pressure limitation

M

03

With integrated electronics (OBE)

E

04

Size 10

10

Size 16

16

05

Subplate mounting

P

06

Component series 70 … 79 (70 … 79: unchanged installation and mounting dimensions)

7X

Pressure rating

07

Up to 50 bar

50

Up to 100 bar

100

Up to 200 bar

200

Up to 250 bar (NG16 only)

250

Up to 315 bar (NG10 only)

315

08

Internal pilot oil supply, external pilot oil return

Y

External pilot oil supply, external pilot oil return

XY

Power supply

09

Direct voltage 24 V

G24

Electrical connection

10

Without mating connector; connector DIN EN 175201-804

K31

Interfaces of the control electronics

11

Command value input 0 ... +10 V

A1

Command value input 4 ... 20 mA

F1

Seal material (observe compatibility of seals with hydraulic fluid used, see "Technical data")

12

NBR seals

M

FKM seals

V

13

Further details in the plain text

*


general

Type

3DRE(M)E

Size

1016

Installation position


any, preferably horizontal

Weight

kg

7.610.4

Storage temperature range

°C

-20 … +80

Ambient temperature range

°C

-20 … +50

hydraulic

Type

3DRE(M)E

Size

1016

Maximum operating pressure

Port P

bar

350315

Anschluss A

bar

315250

Port T

bar

315250

Port X

bar

350315

Port Y


separate and depressurized to the tank

Maximum set pressure in port A

Pressure rating 50 bar

bar

50

Pressure rating 100 bar

bar

100

Pressure rating 200 bar

bar

200

Pressure rating 250 bar

bar

-250

Pressure rating 315 bar

bar

315-

Minimum set pressure 1)

bar

< 5< 4

Maximum pressure limitation 2)

Pressure rating 50 bar

bar

70

Pressure rating 100 bar

bar

130

Pressure rating 200 bar

bar

230

Pressure rating 250 bar

bar

-270

Pressure rating 315 bar

bar

350-

Maximum flow

l/min

125300

Pilot flow

l/min

1.1

Hydraulic fluid

see table "Hydraulic fluid"

Hydraulic fluid temperature range

°C

-20 … +80

Viscosity range

mm²/s

15 … 380

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 3)


Class 20/18/15

Hysteresis 4)

%

± 3

Repetition accuracy 4)

%

< ± 2

Linearity 4)

%

± 3.5

Manufacturing tolerance of the command value pressure characteristic curve 5)

at command value 20  %

%

< ± 1.5

at command value 100  %

%

< ± 1.5

Step response Tu + Tg 6)

10 ... 90%

ms

< 140
1)In channel A without flow, with command value 0 (see characteristic curves)
2)Continuously adjustable, set at the factory
3)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.
4)Of the maximum set pressure
5)Of the maximum set pressure; related to the hysteresis characteristic curve; pressure increasing; zero point calibration at the factory
6)Measured with standing hydraulic fluid column, 1.0 L at port A

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Data sheet

Mineral oils

HL, HLP, HLPD, HVLP, HVLPD

NBR, FKM

DIN 51524

90220

Bio-degradable

Insoluble in water

HETG

NBR, FKM

ISO 15380

90221

HEES

FKM

Soluble in water

HEPG

FKM

ISO 15380

Flame-resistant

Water-free

HFDU (glycol base)

FKM

ISO 12922

90222

HFDU (ester base)

FKM

HFDR

FKM

Containing water

HFC (Fuchs: Hydrotherm 46M, Renosafe 500;
Petrofer: Ultra Safe 620;
Houghton: Safe 620;
Union: Carbide HP5046)

NBR

ISO 12922

90223

Important information on hydraulic fluids:

  • For more information and data on the use of other hydraulicfluids, please refer to the data sheets above or contact us.

  • There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).

  • The ignition temperature of the hydraulic fluid used must be 50 K higher than the maximum surface temperature.

  • Bio-degradable and flame-resistant – containing water: If components with galvanic zinc coating (e.g. version "J3" or "J5") or parts containing zinc are used, small amounts of dissolved zinc may get into the hydraulic system and cause accelerated aging of the hydraulic fluid. Zinc soap may form as a chemical reaction product, which may clog filters, nozzles and solenoid valves - particularly in connection with local heat input.

  • Flame-resistant – containing water:

  • Due to increased cavitation tendency with HFC hydraulic fluids, the life cycle of the component may be reduced by up to 30% as compared to the use with mineral oil HLP. In order to reduce the cavitation effect, it is recommended - if possible specific to the installation - to back up the return flow pressure in ports T to approx. 20% of the pressure differential at the component.

  • Dependent on the hydraulic fluid used, the maximum ambient and hydraulic fluid temperature must not exceed 50 °C. In order to reduce the heat input into the component, the command value profile is to be adjusted for proportional and high-response valves.

electrical

Type

3DRE(M)E

Power supply

Nominal voltage

VDC

24

Lower limit value

VDC

21

Upper limit value

VDC

35

Current consumption

A

≤ 1.5

Required fuse protection


2, time-lag

Inputs

Voltage

V

0 … 10

Current

mA

4 … 20

Outlet

Actual current value


1 mV ≙ 1 mA

Protection class according to EN 60529

IP65 (with correctly installed electrical connection)

(For applications outside these values, please consult us!)


(measured with HLP46, ϑOil = 40 ±5 °C)

Size 10

Pressure in port A dependent on the command value (flow = 0 l/min)

Pressure rating 50 bar

Pressure in port A dependent on the command value (flow = 0 l/min)

Pressure rating 100 bar

Pressure in port A dependent on the command value (flow = 0 l/min)

Pressure rating 200 bar

Pressure in port A dependent on the command value (flow = 0 l/min)

Pressure rating 315 bar

Δp-qV characteristic curves

Pressure in port A dependent on the flow

Minimum set pressure dependent on the flow (Command value 0)

Notice:

Valve body and hydraulic fluid temperature-compensated; large temperature differences may lead to differing values.

Size 16

Pressure in port A dependent on the command value (flow = 0 l/min)

Pressure rating 50 bar

Pressure in port A dependent on the command value (flow = 0 l/min)

Pressure rating 100 bar

Pressure in port A dependent on the command value (flow = 0 l/min)

Pressure rating 200 bar

Pressure in port A dependent on the command value (flow = 0 l/min)

Pressure rating 250 bar

Δp-qV characteristic curves

Pressure in port A dependent on the flow

Minimum set pressure dependent on the flow (Command value 0)

Notice:

Valve body and hydraulic fluid temperature-compensated; large temperature differences may lead to differing values.


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