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2FRE

.Size 10, 16.
Component series 4X.
Max. operating pressure 315 bar.
Flow, max. 160 l/min.
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Quantity:
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  • 2FRE 10-4X/10LBK4M

  • Rexroth

  • R900915817

  • Valve with pressure compensator for pressure-compensated controlling of a flow

  • Proportional solenoid operation

  • For subplate mounting: Porting pattern according to ISO 6263

  • With electrical position control for the metering orifice

  • Axially movable position transducer coil, therefore an easy zero point calibration of the metering orifice is possible without having to interfere with the control electronics (electrical-hydraulic)

  • Low manufacturing tolerance of the valve and electric amplifier and amplifier module

  • Flow control in both directions through rectifier sandwich plate


01

02


03


04

05

06

07

08

2FRE


-

4X

/


B

K4


*

01

Proportional flow control valve in 2-way version

2FRE

02

Size 10

10

Size 16

16

03

Component series 40 … 49 (40 … 49: unchanged installation and mounting dimensions)

4X

Rated flow A → B, flow characteristics


04

Size 10


Linear

Up to 10 l/min

10L

Up to 16 l/min

16L

Up to 25 l/min

25L

Up to 50 l/min

50L

Up to 60 l/min

60L

Progressive with rapid traverse

(fine control range)

With rapid traverse up to 40 l/min

5QE

Up to 5 l/min

5Q

Up to 10 l/min

10Q

Up to 16 l/min

16Q

Up to 25 l/min

25Q

Size 16


Linear

Up to 80 l/min

80L

up to 100 l/min

100L

Up to 125 l/min

125L

Up to 160 l/min

160L

05

Withpressure compensator stroke limitation

B

Electrical connection


06

Without mating connector, connector DIN EN 175301-803-A (proportional solenoid) and GSA20 (position transducer)

K4

07

NBR seals, suitable for mineral oil HL and HLP according to DIN 51524

M

FKM seals

V

08

Further details in the plain text

*


general

Type

2FRE

Size

1016

Component series


4X

Installation position


Any

Weight

kg

6.18.5

Storage temperature range

°C

-20 … +80

Ambient temperature range

°C

-20 … +70

hydraulic

Type

2FRE

Size

1016

Maximum operating pressure

bar

315

Maximum operating pressure

Anschluss A

bar

315

Maximum flow


l/min

60160

Linear

l/min

60160

progressive with rapid traverse

l/min

40

Minimum pressure differential

bar

3 … 86 … 10

Pressure differential with free return flow B → A


See characteristic curve

Temperature drift

hydraulic and electric

%

0.1

pressure-compensated

%

± 2

Hydraulic fluid temperature range

°C

-20 … +80

Viscosity range

mm²/s

15 … 380

Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 1)



Class 20/18/15 according to ISO 4406 (c)

Hysteresis

%

< ± 1

Repetition accuracy

%

< 1

Manufacturing tolerance

at command value 33 %

%

≤ ± 2

at command value 100  %

%

≤ ± 5
1)The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Hydraulic fluid

Classification

Suitable sealing materials

Standards

Data sheet

Mineral oils

HL, HLP

FKM

DIN 51524

90220

Flame-resistant   - water-free

HFDU (glycol base)

FKM

ISO 12922

90222

Important information on hydraulic fluids:

For more information and data on the use of other hydraulic fluids please contact us.

There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.).

The ignition temperature of the hydraulic fluid used must be 50 K higher than the maximum surface temperature.

electrical

Type

2FRE

Voltage type


Direct voltage

Maximum solenoid current

A

1.5

Solenoid coil resistance

Cold value at 20 °C

Ω

10

Maximum hot value

Ω

13.9

Duty cycle

%

100

Protection class according to DIN EN 60529


IP65 (If a suitable and a correctly mounted mating connector are used.)

electrical, inductive position transducer

Type

2FRE

Coil resistance at 20°C

Total resistance between 1 and 2

Ω

31.5

Total resistance between 2 and PE

Ω

45.5

Total resistance between PE and 1

Ω

31.5

Type of protection according to EN 60529

IP65 (If a suitable and a correctly mounted mating connector are used.)

Inductivity

mH

6 ... 8

Oscillator frequency

kHz

2.5

Electrical position measurement system

Differential throttle

Nominal stroke

mm

4


Proportional flow control valve

Dimensions in mm

NG

10

16

B1

95

123,5

B2

76

101,5

B3

9,5

11

B4

79,4

102,4

B5

-

0,8

B6

97

126

B7

10,5

12

ØD1

9

11

ØD2

15

18

H1

245

255,5

H2

200

210

H3

210

140

H4

48

51

L1

102,5

123,5

L2

82,5

101,5

L3

10

11

L4

24

31

L5

62,5

72,5

L6

23,8

28,6

L7

105

126

L8

11

12

1

Valve housing

2

Proportional solenoid with inductive position transducer

3.1

Mating connector for proportional solenoid, separate order

3.2

Mating connector for inductive position transducer, separate order

4

Space required to remove the mating connector

5

Pressure compensator stroke limitation: Grub screw with internal hexagon SW3, lock nut SW10

6

Valve mounting screws (separate order)

7

Identical seal rings for ports A and B

8


9

Port B

10.1

Locking pin with NG10 and 16

10.2

Locking pin with NG16

11.1

Locating hole for locking pin with NG10 and 16

11.2

Locating hole for locking pin with NG16

13

Name plate

14

Machined valve contact surface:
NG10: Porting pattern according to ISO 6263-06-05-0-97
NG16: Porting pattern according to ISO 6263-09-05-0-97

Valve mounting screws NG10 (separate order):

without rectifier sandwich plate:

4 hexagon socket head cap screws ISO 4762 - M8 x 60 - 10.9-flZn-240h-L

Tightening torque MA = 30 Nm ± 10 % , material no. R913000217

or

4 hexagon socket head cap screws ISO 4762 - M8 x 60 - 10.9

Tightening torque MA = 34 Nm ± 10 %

with rectifier sandwich plate:

4 hexagon socket head cap screws ISO 4762 - M8 x 120 - 10.9-flZn-240h-L

Tightening torque MA = 30 Nm ± 10 % , material no. R913000423

or

4 hexagon socket head cap screws ISO 4762 - M8 x 120 - 10.9

Tightening torque MA = 34 Nm ± 10 %

Notice:

The tightening torque of the hexagon socket head cap screws refers to maximum operating pressure!

Valve mounting screws NG16 (separate order):

without rectifier sandwich plate:

4 hexagon socket head cap screws ISO 4762 - M10 x 70 - 10.9-flZn-240h-L

Tightening torque MA = 64 Nm ± 10 % , material no. R913000126

or

4 hexagon socket head cap screws ISO 4762 - M10 x 70 - 10.9

Tightening torque MA = 75 Nm ± 10 %

with rectifier sandwich plate:

4 hexagon socket head cap screws ISO 4762 - M10 x 160 - 10.9-flZn-240h-L

Tightening torque MA = 64 Nm ± 10 % , material no. R913000072

or

4 hexagon socket head cap screws ISO 4762 - M10 x 160 - 10.9

Tightening torque MA = 75 Nm ± 10 %

Notice:

The tightening torque of the hexagon socket head cap screws refers to maximum operating pressure!

Rectifier sandwich plate

Dimensions in mm

NG

10

16

B1

95

123,5

B2

76

101,5

B3

9,5

11

B4

79,4

102,4

B5

-

0,8

ØD1

9

11

H5

60

85

H6

30

40

L1

102,5

123,5

L2

82,5

101,5

L3

10

11

L6

23,8

28,6

NG

10

16

B1

95

123,5

B2

76

101,5

B3

9,5

11

B4

79,4

102,4

B5

-

0,8

B6

97

126

B7

10,5

12

ØD1

9

11

ØD2

15

18

H1

245

255,5

H2

200

210

H3

210

140

H4

48

51

L1

102,5

123,5

L2

82,5

101,5

L3

10

11

L4

24

31

L5

62,5

72,5

L6

23,8

28,6

L7

105

126

L8

11

12

1

Valve housing

6

Valve mounting screws (separate order)

7

Identical seal rings for ports A and B

8

Port A1 (A2)

9

Port B1 (B2)

10

Locking pin with NG10 and 16

11.1

Locating hole for locking pin with NG10 and 16

11.2

Locating hole for locking pin with NG16

12

Rectifier sandwich plate

13.1

Name plate (rectifier sandwich plate NG10)

13.2

Name plate (rectifier sandwich plate NG16)

15

Subplate (separate order)


Proportional flow control valves of the 2FRE ... type comprise a 2-way function. They are capable of controlling a flow indicated by the electrical command value in a pressure- and largely temperature-compensated manner.

The set-up basically consists of a housing (1), proportional solenoid with inductive position transducer (2), metering orifice (3), pressure compensator (4), stroke limitation (5) as well as check valve (6). The flow setting is determined by the indication (0 to 100%) at the command value potentiometer. Via the amplifier as well as the proportional solenoid, the indicated command value has an effect on the adjustment of the metering orifice (3). The position of the metering orifice (3) is recorded by the inductive position transducer. Any existing variations from the command value are corrected by the position control.

The pressure compensator (4) keeps the pressure drop at the metering orifice (3) at a constant value at all times. Thus, the flow is pressure-compensated.

If the flow controller is only used within a range which is considerably smaller than the maximum intended rated flow of the valve, the response time of the pressure compensator (4) may be shortened by limiting the pressure compensator stroke. This allows for the reduction of unwanted start-up jumps.

If the grub screw at the stroke limitation (5) is at the left stop (screwed out), there is no pressure compensator stroke limitation.

The low temperature drift is the result of the favorable design of the metering orifice.

With command value 0%, the metering orifice is closed. In the event of a power failure or cable break at the inductive position transducer, the metering orifice closes.

From the command value 0%, a smooth start-up is possible. Via two ramps in the electric amplifier, the metering orifice can be opened and closed with delay.

Via the check valve (6), a free return flow from B to A is possible. With an additional rectifier sandwich plate of the Z4S... type under the proportional flow control valve, the supply and return flow from the actuator can be regulated.

 


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